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  • May/June 2017 Inspectioneering Journal
    By Geoff Clarkson at UTComp, Inc.

    Discover a new ultrasonic inspection approach that provides quantified mechanical integrity and conservative remaining service life information on fiberglass reinforced plastic equipment.

  • Blog
    June 14, 2017 By Ken Latino at GE Digital

    The Industrial Internet of Things (IIoT) has created immense excitement and promise for industrial facilities. Having connected assets that continuously monitor their own health and feed that information back in a way that is timely and actionable will drive business outcomes and help organizations achieve loftier goals. The challenge today is that many of our assets are not yet “connected” or “intelligent,” meaning that they are not yet outfitted with the health monitoring instrumentation that...

  • March/April 2017 Inspectioneering Journal
    By Rami Mattar at Amerapex Corporation

    Application of drones in industrial inspections is not new, although it is still performed by only handful of companies. Market penetration of this technology in the industrial space has been relatively slow.

  • January/February 2017 Inspectioneering Journal
    By David Aldrich at North Highland, and Teri Mendelovitz at North Highland

    This article covers where to start, what to look for, and how to execute a data and systems-focused performance improvement project that can drive large overhead savings.

  • January/February 2017 Inspectioneering Journal
    By Justin Nickel at PK Technologies

    Today’s intelligent technology can provide is interoperability, mobile data collection, cascading questions, picture referencing, photo annotation, data funneling and cost savings. Take a closer look at some of the benefits intelligent technology can provide.

  • Partner Content

    AIM systems should ensure that the your facility’s MI software is accurately performing the calculations needed to calculate minimum thickness, long/short term corrosion rates and remaining life used to predict future inspection intervals. They should evaluate your MI software’s basic design and corrosion monitoring variables.

  • September/October 2016 Inspectioneering Journal
    By Dr. Jake Davies at Permasense Ltd.

    Remote monitoring solutions are making it possible to avoid sending personnel into harsh environments without forgoing the essential data gathering that keeps assets safely operating.

  • July/August 2016 Inspectioneering Journal
    By Sanjoy Das at Bhabha Atomic Research Centre, and D. Mukherjee at Bhabha Atomic Research Centre

    The structural integrity of components is controlled by material properties, the presence of flaws, and levels of applied stress. Several factors such as temperature, type of loading, toughness, corrosion resistance, micro-structural stability, cost etc. dictate the suitable material for the desired application.

  • March/April 2016 Inspectioneering Journal
    By Craig Alan Swift, P.E. at Bureau Veritas

    The objective of this article is to demonstrate the inherent value of an interactive and detailed GIS landscape, emphasize the importance of industry standardization, and encourage regulatory agencies and operators to systematize and incorporate these technologies to produce a standardized basis of observation for these independently operated systems.

  • January/February 2016 Inspectioneering Journal
    By Barbara Lasseigne at Envoc

    You probably already know that inspection apps for tablets and smart phones exist, and have notions of how these technologies can improve efficiencies in the field and beyond.

  • January/February 2016 Inspectioneering Journal
    By Greg Alvarado at Inspectioneering Journal

    The enormous decline in oil prices over the past 14 months has definitely slowed projects and changed the energy and production landscape. Despite this, refineries, petrochemical plants, and chemical facilities must continue to run safely, responsibly, and reliably.

  • Partner Content

    The problem is, you don’t. With the out of date procedures that traditional inspection contractors use, data is usually invalid by the time it reaches your system. You rely on this data to make critical decisions regarding integrity concerns, and with the exorbitant amount of money you pay for the data, it should be accurate and delivered in real-time.

  • January/February 2016 Inspectioneering Journal
    By Dr. Jake Davies at Permasense Ltd.

    Fixed equipment in a refinery can be susceptible to corrosion from the process side, necessitating an inspection strategy to understand the condition of that equipment. Online measurement of pipe and pressure vessel wall thickness is made possible by installing wireless, semi-permanent thickness monitoring sensors.

  • Blog
    January 4, 2016 By Jeremiah Wooten at Inspectioneering, LLC.

    We at Inspectioneering would like to take this opportunity to thank all of our subscribers, followers, clients, and industry partners for a great 2015, and wish every member of the Inspectioneering community a happy and healthy 2016!

  • September/October 2015 Inspectioneering Journal
    By Nick Harwood at Aetos Group, and Aaron Cook at Aetos Group

    This article is intended to provide some helpful insights when it comes to Unmanned Aerial Systems (UASs), and to hopefully put you on the path to safer and more cost-effective inspections utilizing UAS technologies.

  • September/October 2015 Inspectioneering Journal
    By Shana Telesz at GE Measurement & Control

    While computed tomography (CT) scans are common and well-known as a critical evaluation tool in the medical field, they are becoming increasingly important in industrial settings. Recent automation, speed, and accuracy developments are driving the migration of CT technology onto the production floor.

  • May/June 2015 Inspectioneering Journal
    By Mauricio Palomino at GE Oil & Gas, Measurement & Control Business

    Machine-to-Machine connectivity combined with advanced computing capabilities and industry-focused software enable a wide range of new capabilities. From smart homes controlled over the internet, to smart electric grids with smart meters, sensors and controls that continually monitor the performance of electric distribution and can self-adjust to demand and outage conditions to optimize uptime across the whole network or a combination of networks, the Industrial Internet has opened the door to a new era of efficiency, productivity, and safety for the industrial world.

  • Partner Content

    FFS assessment techniques are applicable to a wide range of damage types: LTA's, cracks, creep damage, dents, and more. These are very powerful analytical tools that often allow operators to not only keep the plant running, but to keep it running safely.

  • May/June 2015 Inspectioneering Journal
    By Barbara Lasseigne at Envoc

    While performing visual inspections with a pen and notepad is the traditional way to record data, there are now more efficient ways to complete inspections out in the field. Investing in a mobile inspection application can be a great way to save time, reduce cost, and improve safety over traditional methods.

  • Blog
    May 26, 2015 By Nick Schmoyer at Inspectioneering

    These are interesting times when it comes to inspection technology in the process industries. With the advent of big data, mobile and wireless technology, and various other technological advances, we thought it would be a good idea to provide a recap on some of the new technologies that have been covered in Inspectioneering Journal.

  • Blog
    May 11, 2015 By Nick Harwood at Aetos Group

    Last Wednesday the FAA announced an initiative to allow three additional commercial drone applications; applications that will bring big value to the Oil and Gas and Petrochemical industries. Today, drone operators must have a Section 333 Exemption from the FAA to conduct commercial operations in the United States.

  • Blog
    March 23, 2015 By Tyler Alvarado at Inspectioneering

    Lately, I’ve heard quite a bit of discussion surrounding unmanned aerial vehicles (UAV), also known as unmanned aerial systems (UAS) or drones. (However, due to the negative connotations associated with the word drone, we’ve learned that people in the business prefer using UAV)

  • Blog
    March 2, 2015 By Greg Alvarado at Inspectioneering Journal

    There is a lot of great technology currently available to us in the private sector, such as personal cell phones and telecommunication devices, including television, automobile features, e-mail, text messaging, data sharing,...

  • Partner Content

    LOTIS utilizes laser profilometry to conduct internal steam reformer tube inspections. The data captured by LOTIS is exceptionally powerful when combined with our LifeQuest™ remaining life assessment capabilities, providing an integrated solution set for the process and syngas industries.

  • January/February 2015 Inspectioneering Journal
    By Layne Tucker at EchoRFID, Jim Anspach at Cardno, Inc., and Steve Slusarenko at ProStar Geocorp, Inc.

    In the Oil & Gas business we have hundreds of event process chains, each of which bears a cost and contains certain elements of risk. So what can we do to reduce our burden and improve our business? Let’s take a look at the current state of affairs and then have a look at some new technologies that may offer us an opportunity to improve our lot.

  • Blog
    October 27, 2014 By Greg Alvarado at Inspectioneering Journal

    Now that the stage has been set (via parts 1 and 2 of this series), let’s see what we can do to improve the efficiencies and effectiveness of the work execution processes through situation awareness. Who knows? Maybe even cut a few days off the turnaround in the process.

  • September/October 2014 Inspectioneering Journal
    By Layne Tucker at EchoRFID, and Peter Forster at ProStar

    Recently developed RFID best practices provide an opportunity for pipeline businesses to transform their asset management and pipeline integrity management processes away from traditional paper-based systems to more efficient, highly-integrated electronic data solutions.

  • Blog
    September 18, 2014 By Greg Alvarado at Inspectioneering Journal

    This blog post is the second in a series about situation awareness (SA). The first part of this series introduced SA (defined as the gathering and utilization of data in real time and using it to improve work processes) and introduced an example of how real-time SA can be applied to plant turnarounds to better achieve your turnaround objectives.

  • Blog
    September 2, 2014 By Nick Schmoyer at Inspectioneering

    I frequently find myself overwhelmed by the sheer volume of new software solutions, technologies, networking platforms, mobile applications, etc. being made available to the industry.

  • Partner Content

    The problem is, you don’t. With the out of date procedures that traditional inspection contractors use, data is usually invalid by the time it reaches your system. You rely on this data to make critical decisions regarding integrity concerns, and with the exorbitant amount of money you pay for the data, it should be accurate and delivered in real-time.

  • Blog
    August 25, 2014 By Greg Alvarado at Inspectioneering Journal

    After spending decades in plants and assisting operators in developing mechanical integrity programs, something has become very apparent to me; owner-operators face serious challenges with situation awareness (SA). What do I mean by SA?

  • March/April 2013 Inspectioneering Journal
    By Thomas Fortinberry at Quest Integrity Group, and James Widrig at Quest Integrity Group

    Steam reformers are critical assets to many refining and chemical manufacturing plants and facilities, and it is well known that the reformer is one of the most challenging assets to maintain and operate. Common problems in reformer operations include burner firing, flue gas distribution, and catalyst damage.

  • November/December 2012 Inspectioneering Journal
    By Richard D. Roberts at Quest Integrity Group

    Various fired heater designs in refineries and chemical plants contain common headers (e.g. Arbor coil configurations, CCRs, etc.) as part of their overall serpentine coil design. Accessing the interior of individual coils through the common header is challenging; however, advanced engineering firms and mechanical decoking companies have developed unique common header snorkel delivery systems.

  • November/December 2012 Inspectioneering Journal
    By Gary Penney at ADMA

    A unique technique for inspecting and cleaning the floors of an Above Ground Storage Tank (AST) emerged in the late 90’s based on In-Service Robotic Technology. The technology has come a long way since then, with new inspection and tank cleaning capabilities, greater operational efficiency, and a much broader user base.

  • May/June 2012 Inspectioneering Journal
    By Allan McIntyre at Cenovus Energy, Elias Soto at Cenovus Energy, Len Adler at Cenovus Energy, and Bruce Levan at Levan Engineering Ltd.

    Electroless nickel (ENC) is a family of coatings based on nickel-phosphorous metallic compounds. ENC was developed in 1943 by Abner Brenner, an electrochemist at the U.S. Bureau of Standards. While working on the electroplating of nickel onto nickel-tungsten surfaces, Brenner added hypophosphite chemical to the plating solution as a way to control surface oxidation.

  • Partner Content

    Our proprietary furnace tube inspection system, FTIS™, is an ultrasonic inspection technology capable of rapid, automated fired heater coil inspection in refinery fired heaters. The data captured by our furnace tube inspection system is exceptionally powerful when combined with our LifeQuest™ remaining life assessment capabilities, providing an integrated solution set for refinery fired heaters in the refining and chemical industries.

  • May/June 2011 Inspectioneering Journal
    By Rick Clark at CIA Inspection Inc.

    In the summer of 2005, as part of CIA Inspection's (CIAI) ongoing, in house, research efforts to improve inspection capabilities for coke drums, a development program was initiated to integrate ACFM (Alternating Current Field Measurement) inspection technology with a proven laser and video inspection tool for coke drums.

  • July/August 2009 Inspectioneering Journal
    By M.Z. Umar at Malaysian Nuclear Agency

    We have been introduced to Infrared Thermography (IRT) since World War I and over the last decade the application of this technique has gained impetus. Today, the IRT application is widely used and accepted by many industries such as power generation plants, oil & gas industries, manufacturing factories, medicine, agriculture and biology etc. The technique has been recognized as a reliable tool for technical diagnostics in particular to condition monitoring and predictive maintenance.

  • March/April 2009 Inspectioneering Journal

    History has taught us that we should trust, but verify! Verification of alloys to ensure they are composed of the correct alloying elements has been the realm of handheld x-ray fluorescence for the past four decades. Industries ranging from petrochemical, aerospace and fabrication (which are mission critical for the correct material), to contract testing services, metals recycling applications and many more have employed portable XRF for alloy verification for over 40 years.

  • March/April 2008 Inspectioneering Journal
    By Vincent Summa at TechCorr Inspection & Engineering

    A unique technique for inspecting the floors of aboveground storage tank's (AST) emerged in the late 90's based on in-service robotic technology. The technology has come a long way since then, with new inspection and tank cleaning capabilities, greater operational efficiency and a much broader user base. The number of tanks inspected using in-service robotics has now exceeded the 700 mark.

  • January/February 2008 Inspectioneering Journal
    By Sanjoy Das at Bhabha Atomic Research Centre, P.R. Vaidya at BARC, and B.K. Shah at BARC

    Most common radiographic practices for circumferential weld testing are single wall and double wall techniques with certain variations in technique details. Different Codes deal with the number of exposures required and applicability of the technique for different combinations of pipe diameter and wall thickness. However, there are certain geometries where these conventional radiography techniques are not applicable, mainly because the weld is superimposed on some structural material inside the tube or pipe.

  • Partner Content

    It is difficult to cover all inspection applications with basic inspection procedures like radiography, ultrasonics, magnetic particle testing, and dye penetrant inspection. Owner-operators are finding that advanced NDE services such as guided-wave ultrasonics, AUT corrosion mapping, and eddy current testing are essential tools to keep their facilities operating safely and efficiently.

  • November/December 2005 Inspectioneering Journal
    By Richard D. Roberts at Quest Integrity Group, and John Brightling at Johnson Matthey Catalyst

    Part 1 in this 2 parts series laid the technical foundation for the methodology and technology. Part 2 will now demonstrate both through actual applications.

  • July/August 2005 Inspectioneering Journal
    By Julian Speck at TWI Ltd., and Bryan Kenzie at TWI

    The ultrasonic Time of Flight Diffraction (TOFD) technique was developed for the UK nuclear industry during the 1970s to provide a method for measuring the height of planar flaws. TOFD is now generally recognized as the most accurate ultrasonic technique for measuring the height of embedded planar flaws (eg. Cracks, lack of fusion, etc.) that lies perpendicular to the surface.

  • March/April 2005 Inspectioneering Journal
    By Julian Speck at TWI Ltd., and Afshin Motarjemi at TWI

    TWI's Members recently requested an evaluation of the instrumented indentation technique (IIT). IIT is claimed to be capable of determining tensile properties from a local indentation similar to a hardness test. TWI subsequently investigated the capability, usefulness and limitations of the IIT and some of the findings are reported here. IIT is sometimes known as ABI (automated ball indenter) testing. There are many manufacturers' o fIIT or ABI units that provide equipment and/or testing services. Two leading manufacturers of IIT equipment are Advanced Technology Corporation in the USA, and Frontics in Korea. In this investigation, FRONTICS kindly offered to collaborate with TWI on the project.

  • January/February 2005 Inspectioneering Journal
    By Hegeon Kwun at Southwest Research Institute, and Glenn Light at Southwest Research Institute

    Nearly ten years ago the magnetostrictive sensor (MsS) technology was reported in this journal (July/August 1996 Issue, Volume 2 Issue 4) as a method to detect corrosion in insulated piping. At that time, the MsS Technology consisted primarily of the longitudinal guided wave mode introduced into the pipe with a coil wrapped around the steel pipe with a coil wrapped around the steel pipe and a number of large magnets setting up an axially oriented magnetic baising field in the area of the coil. The longitudinal mode worked well for dry, unfilled pipe. However, in liquid filled pipes, the longitudinal mode didn't work well because it interacts with the liquid, producing extraneous signals that, in turn, cause difficulty in analyzing data.

  • January/February 2005 Inspectioneering Journal
    By Bob Stakenborghs, P.E. at Evisive Inc.

    Several years ago, a need was identified to develop an improved nondestructive inspection method to volumetrically inspect dielectric materials. Specifically, an inspection method for detecting defects in rubber expansion joints was needed to assist in preventing leeks in large electric power plant steam condensers. In response to this demand, a microwave based inspection technique was developed and patented by Evisive, Inc. Once the technique was developed and tested, it was found to be a powerful NDE technique that had uses for many dielectric materials, the technique can also be successfully used on composite materials containing conductive components but whose construction makes them overall nonconductors or bulk dielectrics, for example, carbon filter composites.

  • Partner Content

    Facilities are facing increasing challenges, including justifying inflated budgets, managing contractor hours, ensuring regulatory compliance and qualifying the work being completed. To help facilities manage evolving inspection requirements, PinnacleART offers Fixed-Price Inspection (FPI), meaning we will develop and execute a comprehensive Risk-Based Inspection plan for one fixed-price. Yes, you read that right – one fixed-price.

  • March/April 2003 Inspectioneering Journal
    By Eitan Shibi at Techs4Biz Corporation

    Many engineers are still performing their inspection and service activities and daily tasks using manual, paper-based forms. However, applying appropriate technology and providing simple-to-use automation tools can increase productivity, improve utilization of resources, and improve profitability. By combining easy to use but sophisticated software and handheld devices, organizations can save time and money while improving operational efficiencies and minimizing downtime.

  • July/August 2002 Inspectioneering Journal
    By Mike Badeen at Phillips 66 Co., Mark Geisenhoff at Flint Hills Resources, and Lynne Kaley at Trinity Bridge LLC / Trinity Bridge Digital

    Risk-Based Inspection (RBI) is an emerging technology available to plant engineers and managers as theyapply risk directed activities to prioritize work and available resources for equipment management. This paper describes the learning of highly experienced RBI users, sharing results of implementation in their plants. The advantages of making and documenting reasonable assumptions will be explored.

  • March/April 1999 Inspectioneering Journal
    By John Reynolds at Intertek

    Some Middle Eastern and European operators are now using AE successfully to screen tanks for internal inspection by listening for active tank bottom corrosion, and then grading the tank as high, medium or low need for internal inspection.

  • September/October 1997 Inspectioneering Journal
    By Cathy Shargay at Fluor Daniel, Inc., and Moh Hashemi at Flour Daniel Inc.

    At recent meetings with refinery groups, a tool that is typically used during the design and construction of refinery units was presented. Then, brainstorming took place on ways this tool could be used in the refineries for day-to-day operation, maintenance, and other activities.

  • January/February 1997 Inspectioneering Journal
    By Dennis Smythe at Fluor Daniel, Inc., and Cathy Shargay at Fluor Daniel, Inc.

    Engineering, Procurement and Construction (EP&C) companies have a monumental task to maintain accurate NDE records on major new construction projects. Fluor Daniel has developed and put in use over the last several years a database program for tracking pipe welds and the NDE associated with them.

  • January/February 1996 Inspectioneering Journal
    By Charles L. Foster at Pacific Gas & Electric

    A picture is worth a thousand words and thousands of dollars. There are many instances where in-service inspection reports are greatly enhanced by including photographic documentation. Using a conventional, high-quality 35 mm camera requires cumbersome amounts of equipment and consumes a lot of time. Developing film ASAP is an additional trip away from the inspection site and is an immediate necessity to ensure picture quality before the area is no longer accessible.

  • September/October 1995 Inspectioneering Journal
    By Nancy M. Carlson at Idaho National Engineering Laboratory, and Richard E. Rice at Idaho National Engineering Laboratory

    The U.S. Department of Energy's Idaho National Engineering Laboratory (INEL) is leading an industry/university/national laboratory team to develop two NDE technologies that will economically extend refinery plant lifetime while continuing to protect the public, the environment, and plant personnel. If successful, the first, high-temperature flaw detection and sizing, will allow inspection of critical structural components on-line, increasing the time of safe operation.

  • July/August 1995 Inspectioneering Journal
    By Rick Clark at CIA Inspection Inc.

    Delayed coker vessels experience severe loading sequences as they are routinely filled with hot liquid product (approx. 9000 F) and quenched to ambient temperature in a relatively short time period. The industry trend is to shorten the operating cycle time and increase throughput of the unit. This typically accelerates the cumulative damage/aging of the drum. Large, non-uniform shell distortion is common over time, often leading to failures which require repetitive repairs.

  • May/June 1995 Inspectioneering Journal
    By James L. Doyle at Quest Integrated, Inc.

    Over the past ten years a broad family of laser-based nondestructive testing systems has been in development. These tools are used for the inspection and measurement of internal surfaces of tubes ranging in size from 5/8-inch to 3-inches in diameter.

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