Inspectioneering

Pressure Vessels

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Pressure Vessels are containers which are designed to hold liquids, vapors, or gases at high pressures, usually above 15 psig. Examples of common pressure vessels used in the petroleum refining and chemical processing industries include, but are not limited to, storage tanks, boilers, and heat exchangers. Each individual vessel has its own operating limits built in by design that it has to work under, refered to as its design pressure and design temperature. Operating outside of these limits could damage the equipment and potentially lead to loss of containment or catastrophic failure.

Because they work under immense pressures, a ruptured pressure vessel can be incredibly dangerous, leading to poison gas leaks, fires, and even explosions. For this reason, pressure vessel safety is imperative. There are several standards and practices that cover the construction, maintenance, and inspection of pressure vessels. Chief among these standards are ASME Section VIII and API 510.

ASME Section VIII is the section of the ASME Boiler & Pressure Vessel Code (BPVC) that covers pressure vessels. It gives detailed requirements for the design, fabrication, testing, inspection, and certification of both fired and unfired pressure vessels.

API 510, "Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair, and Alteration" is an inspection code, written and published by the American Petroleum Institute, that covers the in-service inspection, repair, alteration, and rerating activities for pressure vessels and the pressure relieving devices protecting these vessels.

When it comes to inspections, most pressure vessels should be examined once before being placed into service and again every 5 years after every alteration or major repair. An inspection can be internal, external, or both and should involve a thorough examination, a thickness evaluation, a stress analysis, an inspection of the vessel’s pressure release valves, and a hydrostatic pressure test. It is also important to perform a surface inspection, examine the insulation and any structural connections, and finally inspect any welds or joints.

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Articles about Pressure Vessels
November/December 2023 Inspectioneering Journal

Not all operators apply the system design philosophy as intended by the ASME Code. Part of this reason could be due to confusion about how it is to be applied.

January/February 2023 Inspectioneering Journal

Undocumented pressure vessels without an ASME stamp or National Board registration are commonplace. Their potential risk and value are often poorly understood.

Online Article

The objective of this survey is to determine a benchmark of fixed equipment mechanical integrity (FEMI) inspection department staffing in comparison to the amount of API 510 (or equivalent) inspections for which facility inspectors are responsible.

July/August 2020 Inspectioneering Journal

Pressure vessel design is crucial in ensuring compliance with safety regulations and facilitating reliability and integrity. This article provides an overview of the ASME Section VIII approach to designing pressure vessels.

March/April 2020 Inspectioneering Journal

Field hardness tests can provide valuable information when evaluating piping and pressure vessel anomalies. This article summarizes laboratory examinations designed to gain a better understanding of UCI hardness test results taken in the field.

Authors: Ana Benz
Partner Content

Traditional, paper-based inspection processes can prevent plants from being as effective as they can be. By digitalizing your mechanical integrity process and data with MISTRAS Digital®, plants have realized up to 75% gains in IDMS data entry and...

January/February 2019 Inspectioneering Journal

The distinction between primary and secondary loads is certainly important in analysis of pressure systems. But this distinction is also important for plant operations and reliability engineers to keep in mind when dealing with day-to-day problems.

Authors: Greg Garic, P.E.
November/December 2018 Inspectioneering Journal

In this edition of the FFS Forum, Greg addresses some issues associated with inspection of vessels that have been in service for a number of decades, and offers some tips for reliability and inspection to follow when inspecting these older vessels.

Authors: Greg Garic, P.E.
March/April 2018 Inspectioneering Journal

Hot spots – localized areas of overheating in pressure equipment – can lead to deformation or even loss of process containment. It is important to understand the effects of elevated temperature caused by hot spots on the mechanical integrity of...

March/April 2015 Inspectioneering Journal

An issue that arises frequently in the oil and gas industry is poor or missing documentation of pressure vessels. It is common in the industry to repurpose old equipment, bring equipment back into operation after a long period of time out of...

Authors: Paolo Torrado
January/February 2015 Inspectioneering Journal

Are you still hitting the welded joints of pressure vessels with a hammer during hydrostatic testing? If yes, then you’re due for a refresher on the pressure testing requirements of ASME Section VIII Division 1 since this requirement was for...

Partner Content

Contact us at buddy@dimate.de to learn how DIMATE PACS digitizes NDT methods (RT, UT, VT, ...) and how it leads to paperless inspections.

July/August 2014 Inspectioneering Journal

The Province of Alberta has a long history of pressure equipment safety dating back to 1897 when the first boiler laws were introduced to regulate the new technology of steam boilers. Boiler inspectors were hired, and soon thereafter the Alberta...

Authors: Jeremiah Wooten
July/August 2014 Inspectioneering Journal

One of the more common inspection monitoring programs for pressure vessels is to perform thickness measurement at Corrosion Monitoring Locations (CMLs) to allow monitoring of minimum thicknesses and provide estimates for corrosion rates. These...

Authors: A.C. Gysbers
May/June 2014 Inspectioneering Journal

Inspections, repairs, modifications, or Fitness-For-Service (FFS) assessments on an old, unfired ASME Section VIII (Div. 1) pressure vessel - Which ASME Section VIII (Div. 1) Code Edition should you use?

Blog

I have written several articles for Inspectioneering Journal to help create successful programs to achieve excellence in pressure equipment integrity and reliability (PEI&R).

Authors: John Reynolds
January/February 2006 Inspectioneering Journal

After a pressure equipment or piping failure, it’s not uncommon to find out during the failure analysis part of the investigation that the failure initiated at a welding flaw of some sort.

Authors: John Reynolds
Partner Content

Learn how you can safeguard integrity, reliability, instrumentation safety, and more.

January/February 2006 Inspectioneering Journal

Among other things, a welding QA/QC program needs to ensure that only qualified welders, utilizing qualified procedures are allowed to weld on any pressurized equipment, including storage tanks and piping.

Authors: John Reynolds
May/June 2003 Inspectioneering Journal

Next year, the API Inspector Recertification Program (ICP) will be recertifying inspectors who have held their API certifications for more than 6 years. Things have changed this time though, and inspectors will be required to pass a short exam...

Authors: John Reynolds
January/February 2003 Inspectioneering Journal

Welcome to a new series of articles about the ninety-nine leading types of degradation, flaws and failure that can and do happen to pressure equipment in the hydrocarbon process industry.

Authors: John Reynolds
September/October 2002 Inspectioneering Journal

John has primary responsibility for NDE consulting and troubleshooting for BP around the world in the refining, chemical and gas processing industries. We at the IJ thought it might be valuable to spend some time chatting about his background,...

Authors: Greg Alvarado
September/October 1998 Inspectioneering Journal

In this first part of a two-part article, I will outline a process that our company uses to review and measure the effectiveness of our pressure equipment integrity management process. Then in Part 2, next issue, I will "fill in the blanks" on some...

Authors: John Reynolds
March/April 1996 Inspectioneering Journal

Are your jurisdictional boiler and/or pressure vessel rules and regulations too stringent, too costly, too bureaucratic, without adding real safety value commensurate with the time and resources necessary for compliance? Are you having to hire...

Authors: John Reynolds
July/August 1995 Inspectioneering Journal

Late in 1994, the API surveyed their committee on refining equipment members in order to provide benchmarking information on the extent of Pressure Equipment Inspection (PEI) activities and programs underway at member companies.

Authors: John Reynolds
July/August 1995 Inspectioneering Journal

Petrochemical and energy utility industries require a methodology which will allow them and the governing regulatory authorities to make technical and financially sound decisions for the repair or replacement of pressure vessels which suffer damage...

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