Baseline Inspection of Heat Exchanger Tubing
Composite Repair to Restore In-Plant Piping - A Case Study
Damage Control: Thermal Fatigue Mitigation
How Effective Are Your BIG FIVE FEMI Risk Management Programs?
Lessons Learned from the Rupture of a Steam Superheater Header
Piping CML Optimization: Optimizing the Definition
A Material Verification Process for Dealing with PHMSA’s “Mega Rule”
An Overview of Heat Treatment in the Refining, Power, and Petrochemical Industry
Composite Repair of Equipment and The Practical Applicability of ASME PCC-2
Damage Control: Thermal Fatigue Assessment
Integration of Integrity Operating Windows into Process Safety Management
11 Primary Elements to Ensure Asset Integrity in the Lifecycle of Oil and Gas Facilities
Damage Control: Thermal Fatigue Detection
Digital Transformation in 5 Guided Steps
How Many Inspectors Do You Need at Your Operating Site?
Implementing an Effective Mechanical Integrity System
Importance of 3D Modeling in High-Definition Remote Visual Measurement Systems
RBI Pitfalls to Avoid and Helpful Advice
Design of Pressure Vessels to Increase Equipment Reliability
Digital Solutions to Improve Workforce Connectivity
FFS Forum: Dealing with Multiple Damage Mechanisms in an FFS Assessment
High Temperature Hydrogen Attack in API RP 581 RBI Methodology: A Commentary
How COVID-19 and the Decline in Oil Prices have Affected Mechanical Integrity Programs
How Valves Flow Into Your Integrity Program - Part 2: Mechanical Integrity Considerations
Processing Lower Cost Crudes with Greater Confidence & Improved Reliability
Rapid Ultrasonic Gridding and Its Impact on RBI Effectiveness
Advanced Methods for More Accurate Brittle Fracture Screening Assessments
Continuous Thickness Monitoring: Precise Corrosion Rates in Less Time
FFS Forum: When is a Brittle Fracture Assessment Needed?
How to Pivot Your Program During an Economic Downturn
How Valves Flow Into Your Integrity Program - Part 1: Introduction to Valves
Practical Guide for Auditing a Chemical Treatment System in an Operating Oil and Gas Facility
Refinery Critical Infrastructure Management: Compressor Foundations
Risk Based Management of Corrosion Under Insulation
A Smart Approach to Inspecting Fired Heater and Boiler Coils
Acoustic Emission Testing for Corrosion Monitoring and Deferral of Storage Tank Turnarounds
Effective Reliability and Safety Management of Steam Reformer Tubes
FFS Forum: Field Metallographic Replication (FMR) - When it helps, and when it doesn’t
FRP Corrosion Barrier Inspection: Non-Destructive and Non-Intrusive Technique
Leading Edge Inspection Data Practices — Acquire It Faster, Manage It Better, and Improve Its Use
Practical HTHA Experience and Time-Based Nelson Curves for Improved Equipment Life Management
The Inspection Paradox: Adding Value Through Quality Control
Understanding Hard to Interpret Field Hardness Values for Common Pressure Vessel and Piping Steels
Article Index
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September/October 2020 Inspectioneering JournalBy Wenwu Shen at Saudi Aramco, Dr. Zhenzhu Wan at Saudi Aramco, Rashed Alhajri at Saudi Aramco, and Nasser M. Balhareth at Saudi AramcoUnderstanding asset integrity and its management framework is important to sustaining the integrity of assets in the oil and gas industry. This article will discuss eleven primary elements that make up an asset integrity management program.
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November/December 2020 Inspectioneering JournalBy Jason Edwards at ROSEN Germany GmbHThrough a combination of new ILI technology and non-destructive in-situ techniques, all the necessary tools and processes are now in place and available to operators around the world to proactively improve their integrity management systems.
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March/April 2020 Inspectioneering JournalBy Tim Haugen at Quest IntegrityUniversally, smart or intelligent pigging is now a standard practice for the inspection of fired heater and serpentine boiler coils. Understanding this technology can greatly assist with maintenance planning and the prevention of unexpected failures.
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A Thousand Important Roles & Responsibilities of the Plant Fixed Equipment Inspection and Mechanical Integrity Group
July/August 2020 Inspectioneering JournalBy John Reynolds at IntertekIn the author's experience, one of the largest gaps in plants is a lack of understanding of what the entire fixed equipment mechanical integrity group does. This article will shed light on the many roles and responsibilities within these groups.
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March/April 2020 Inspectioneering JournalBy Muhammed Al-Lutfallah at Saudi Aramco, and Tamim O. Felemban at Saudi AramcoThis article reviews the effectiveness of AET for inspecting tank bottoms in two ways; namely, benchmarking regulations in different countries and comparing AET and MFLT results through a case study.
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May/June 2020 Inspectioneering JournalBy Phillip E. Prueter at The Equity Engineering Group, Inc., Brian R. Macejko, P.E. at The Equity Engineering Group, Inc., and Seetha Ramudu Kummari, Ph.D., P.E. at The Equity Engineering Group, Inc.This article provides an overview of brittle fracture, details on several industry failures, and a summary of deficiencies and concerns with current published methods for screening susceptibility of equipment to potential brittle fracture failures.
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November/December 2020 Inspectioneering JournalBy Ben Osborne at TEAM, Inc.Heat treatment has been used by mankind for centuries. This article details reasons to heat treat, the types of heat treating available, methods of heat treating to achieve specific material properties, and the role of MI in heat treating.
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January/February 2021 Inspectioneering JournalBy Timothy L. Rush at MISTRAS Group Inc.The purpose of baseline inspections is to provide cost savings upfront versus the cost incurred during operations. So, what are the possible heat exchange tubing defects or anomalies and how are they validated?
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November/December 2020 Inspectioneering JournalBy Ashfaq AnwerThe author estimates that, if the composite repair approach is implemented properly in place of welding repairs, approximately 70-80% of hot work at operating sites could be eliminated.
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January/February 2021 Inspectioneering JournalBy Abdulaziz Moshaweh at Saudi Aramco, Meshal Al Saiari at Saudi Aramco, Faiyaz Hussain at Saudi Aramco, and Abdullah Alotaibi at Saudi AramcoRestoring process piping within a short time frame requires an innovative approach. This article discusses how a repair using composite materials proved to be successful and enabled a quick return to operations.
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May/June 2020 Inspectioneering JournalBy Spencer Rex at Trinity BridgeThis article dives into continuous thickness monitoring, which in the opinion of the author is one of the more innovative technologies for corrosion control in the refining industry to come about in the last two decades.
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November/December 2020 Inspectioneering JournalBy Phillip E. Prueter at The Equity Engineering Group, Inc.Conventionally, three primary fatigue analysis methods have been used to estimate fatigue life; these are the stress-life (S-N) approach, the strain-life (ε-N) approach, and the fracture mechanics (crack growth) approach.
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September/October 2020 Inspectioneering JournalBy Phillip E. Prueter at The Equity Engineering Group, Inc.This article reflects the first in a series on damage mechanisms that will appear in this recurring Inspectioneering column entitled “Damage Control.” The inaugural topic discussed in this column is thermal fatigue.
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January/February 2021 Inspectioneering JournalBy Phillip E. Prueter at The Equity Engineering Group, Inc.
Thermal fatigue, a specific form of fatigue driven by varying metal temperature gradients and ensuing differential thermal expansion, is generally most effectively mitigated by reducing the severity of metal temperature gradients.
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July/August 2020 Inspectioneering JournalBy Qasem Fandem at Saudi Aramco, and Bryan Redmann at WorleyParsonsPressure vessel design is crucial in ensuring compliance with safety regulations and facilitating reliability and integrity. This article provides an overview of the ASME Section VIII approach to designing pressure vessels.
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July/August 2020 Inspectioneering JournalBy Stephen Thomas at PK CompaniesThe utilization of digital tools, such as the one outlined in this article, will go a long way in assuring that work will proceed in a timely manner, based on accurate information and with involvement of connected and knowledgeable personnel.
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September/October 2020 Inspectioneering JournalBy Nasrin Azari at Floodlight SoftwareThis article provides a guide through the actual execution of digital transformation. The author explains what digital transformation is and helps you understand the benefits you will achieve and the challenges that arise.
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March/April 2020 Inspectioneering JournalBy Baher Elsheikh at SAFCOThis article presents a comprehensive integrity management program for catalyst tubes, including elements on monitoring, inspection, data analysis, remaining life assessment, and control of human factors.
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July/August 2020 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.Assessment procedures in API 579 are organized by damage mechanism. But what happens when different damage mechanisms are in play since the evaluation criteria may not be compatible?
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March/April 2020 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.
FMR is a useful tool in many situations. It allows nondestructive evaluation of the surface microstructure that is entirely adequate in many cases. However, it is not a panacea, and there are many conditions where it is inadequate.
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FFS Forum: Using Fracture Mechanics to Lower Risk and Improve Plant Reliability - Part 1, Introduction to Fracture Mechanics
September/October 2020 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.Fracture mechanics is a branch of engineering that describes the behavior of cracks – how they grow and when they fracture. Fracture of cracks is particularly dangerous because it can happen without warning under normal operating conditions.
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FFS Forum: Using Fracture Mechanics to Lower Risk and Improve Plant Reliability - Part 2, A Closer Look at the FAD
November/December 2020 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.
Every fitness-for-service (FFS) assessment must have a well-defined acceptance criterion. For many damage mechanisms, it’s the “remaining strength factor” (RSF). But for crack-like flaw assessment, it’s the Failure Assessment Diagram, or FAD.
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FFS Forum: Using Fracture Mechanics to Lower Risk and Improve Plant Reliability - Part 3, Practical Applications
January/February 2021 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.
The first two parts of this series covered the basics of fracture mechanics and how the FAD is interpreted. This article touches on a few practical points regarding the application of fracture mechanics in a plant environment.
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May/June 2020 Inspectioneering JournalBy Greg Garic at Stress Engineering Services, Inc.
There are many places where brittle fracture risk can sneak into your plant and many reasons why a new or revised brittle fracture assessment may be required when reviewing your pressure systems. Don’t overlook this dangerous failure mechanism.
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March/April 2020 Inspectioneering JournalBy Geoff Clarkson at UTComp, Inc.This article describes the construction of corrosion-resistant fiber reinforced polymer (FRP), commonly used for pressure vessels and piping in the chemical processing industry, and the practices used for inspecting corrosion-resistant barriers.
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July/August 2020 Inspectioneering JournalBy Ibrahim Kodssi at Husky Energy, and Hussain FadhelThis article explores the API RP 581 third edition approach to HTHA damage factor calculations to obtain a probability of failure that subsequently affects risk. Sample calculations are provided to affirm an understanding of the concept.
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July/August 2020 Inspectioneering JournalBy Jeremiah Wooten at Inspectioneering, LLC.Inspectioneering and Pinnacle co-hosted their 6th bi-annual Meeting of the Minds roundtable discussion earlier this year. This meeting’s focus was on how Covid-19 and the decline in oil prices have affected MI programs across the industry.
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January/February 2021 Inspectioneering JournalBy John Reynolds at IntertekIf I suddenly accepted the position of site manager at your operating site, one of the first things I would do is trot on down to the FEMI group and ask questions to assess what we need to be doing to avoid the potential for big FEMI events.
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September/October 2020 Inspectioneering JournalBy John Reynolds at IntertekThis article presents a methodology for calculating and understanding how many qualified API inspectors you need to staff in order to improve fixed equipment mechanical integrity and reliability at your operating site.
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May/June 2020 Inspectioneering JournalBy Lewis Makin at PinnacleDespite the recent challenges that the oil and gas industry has faced over the past couple of months, facilities have the unique opportunity to embrace change in company culture, build data-driven processes, and focus on measuring value.
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May/June 2020 Inspectioneering JournalBy Evan M. Sparks at TEAM Inc., and Mike Pelezo at TEAM Inc.The authors have written a two-part series covering valves and their role in the overall MI process. In this first article, they discuss the various valve types, their common uses, and the governing standards and recommended practices that apply.
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July/August 2020 Inspectioneering JournalBy Evan M. Sparks at TEAM Inc., and Mike Pelezo at TEAM Inc.Ideally, all valves should work when needed; but the truth is that valves fail. This article discusses the common failure mechanisms that affect valves as well as what inspectors should look for during an inspection.
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September/October 2020 Inspectioneering JournalBy Luciano Narcisi at Stork AMT, and Robert Westerhuis at Stork AMTImplementing RBI as part of a Mechanical Integrity system at different sites is not a simple copy and paste project. Each case has its own characteristics and challenges. This article describes implementation in two vastly different facilities.
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September/October 2020 Inspectioneering JournalBy Charles Janecka at OlympusAdvances in charge-coupled device size, optics manufacturing, and point-matching algorithms can all be combined to create a new super wide field stereo measurement system. With measurable areas as much as 4x greater, larger measurements can be taken.
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November/December 2020 Inspectioneering JournalBy Matthew K. Caserta, PE at Becht Pono DivisionIOWs are an important component of a world-class mechanical integrity program. In order to have a robust IOW program, the integration of IOWs into other areas of PSM is critical. This article provides four concrete examples of integration.
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March/April 2020 Inspectioneering JournalBy Ed Bryner at Gecko RoboticsThere are tools available that can achieve nearly 100% corrosion monitoring coverage. The use of robotics and ultrasonic inspection methods such as rapid ultrasonic gridding have shown to be highly effective in acquiring these data points.
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January/February 2021 Inspectioneering JournalBy Peter Tait at MethanexThis article discusses the header specification, design, fabrication, and inspection processes to identify where opportunities were available to proactively address the vulnerabilities that resulted in the header rupture.
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January/February 2021 Inspectioneering JournalBy Mike Sparago at The Equity Engineering Group, and Chris Massengale at The Equity Engineering Group“Condition monitoring location (CML) optimization” is a frequently used term, particularly for piping circuits. Everyone wants their circuits to be “CML optimized,” but what does this truly mean?
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January/February 2021 Inspectioneering JournalBy Geoff Clarkson at UTComp, Inc.Even with significant work to establish standards and codes for FRP vessel design, failures still occur, some of which could have been prevented or mitigated by following a systematic external inspection program.
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Partner Content
Our proprietary furnace tube inspection system, FTIS is an ultrasonic inspection technology capable of rapid, automated fired heater coil inspection in refinery fired heaters. The data captured by our furnace tube inspection system is...
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May/June 2020 Inspectioneering JournalBy Abdulaziz Moshaweh at Saudi AramcoFor an aging facility, where documents are missing and the operation depends heavily on experience rather than proper engineering designs, auditing a chemical treatment system is a rather challenging task for corrosion professionals.
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March/April 2020 Inspectioneering JournalBy Gerrit Buchheim, P.E. at Becht, Dave Dewees, P.E. at Becht, Charles Becht V, P.E. at Becht, and Jeremy Staats, P.E. at BechtNelson curves, which are the foundation of the industry’s HTHA programs, can be tied to mechanistic models from several sources, allowing the recreation of Nelson curves for different operational histories and time durations.
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July/August 2020 Inspectioneering JournalThis article presents a model to better predict the corrosivity of hot crude oil streams, which is based on open literature going back for almost 60 years and incorporates published information from joint industry projects (JIPs).
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July/August 2020 Inspectioneering JournalInspectioneering chats with Gecko Robotics about the new rapid ultrasonic gridding technique and how it can be utilized to increase the speed and effectiveness of equipment inspections.
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Partner ContentProSource Radiography Services, a sister company and subsidiary of Pro-Surve is ready to tackle your radiography needs. Should you need a small bore piping survey or other need for computed radiography. ProSource can take conventional film, and...
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September/October 2020 Inspectioneering JournalBy Greg Alvarado at Inspectioneering JournalThis article discusses some of the common roles of the RBI team and provides a glimpse of an RBI program gap assessment, while offering helpful advice for improvement.
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May/June 2020 Inspectioneering JournalBy Edwin A. Merrick, PE at The Augustus Group, O.S. Ali, Ph.D., P.E. at engNoveX, Inc., J.R. Demitz, P.E. at engNoveX, Inc., and M.C. Johnson at Béton, LLCCompressors are often taken for granted and the integrity of supporting structural foundations may sometimes not receive the attention deserved. This article focuses on essential considerations regarding the integrity of structural foundations.
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November/December 2020 Inspectioneering JournalAt just 36 years old, Tyler had already established himself as a massively influential force within our industry. His vision for the future of mechanical integrity was progressive and optimistic and he had more ideas than time to implement them.
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May/June 2020 Inspectioneering JournalBy Frode Wiggen at DNV GLThe article describes the results from a recent CUI Joint Industry Project which resulted in an RBI methodology for managing the CUI threat. The methodology assesses 4 CUI barriers: material, coating, water wetting, and design.
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September/October 2020 Inspectioneering JournalBy John Natarelli at T.A. Cook Consultants Inc.COVID-19 has forced organizations to adapt. The old way of doing business, at least for some, is gone and will not return. In these challenging times, innovation is key. But is implementing a new innovation today any different than twelve months ago?
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March/April 2020 Inspectioneering JournalBy Joey Poret at Chevron ThailandEPC projects are complex initiatives with multiple stakeholder interfaces that can be difficult to manage. This article sheds some light on how quality activities add value to a project and when in the value-chain should these activities be executed.
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November/December 2020 Inspectioneering JournalFacilities that can successfully leverage both their data and expertise while effectively integrating this unified model into their core business processes can improve performance and eliminate non-value-added activities.
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March/April 2020 Inspectioneering JournalBy Ana Benz at IRISNDTField hardness tests can provide valuable information when evaluating piping and pressure vessel anomalies. This article summarizes laboratory examinations designed to gain a better understanding of UCI hardness test results taken in the field.
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Partner ContentBecht’s industry-leading Corrosion and Metallurgical experts are here to help with significant owner-operator experience covering the refining, petrochemical and chemical industries. This expertise is leveraged to help our clients become more...
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May/June 2020 Inspectioneering JournalBy Mark Schramm at Pro-Surve Technical ServicesThis article demonstrates how the use of TFM/FMC can be an effective method to screen for potential problem flanges before a planned shut down and can be a very useful tool in planning which flanges require further evaluation.
