Achieving the Full Potential of Asset Performance Management Platforms
Asset Integrity Management Enablers
Connecting the Proper Inspection Strategies to Damage Mechanisms
Convection Section Failure Analysis and Fitness-for-Service Assessment
Determining Pipeline Corrosion Growth Rates
Hamstrung by Hydrogen Damage Mechanisms
Non-intrusive FRP Inspection for Avoiding Premature Asset Retirement
Best Practices for Implementing a Risk Based Inspection (RBI) Program
Ensuring the Integrity of Oil and Gas Assets
Establishing a Mechanical Integrity Program for Fired Heater Tubes
Process-Based Risk Management: Layers of Protection to Avert Production Losses
The Role of Operations in Shutdown and Startup Best Practices
Advanced Buckling Analysis of a Reactor Tank Supported by Four Legs
Are Your FEMI KPIs Getting Old and Stale?
Beyond Hazardous Area Classification Mechanical Equipment Ignition Sources
Drone Inspection and NDT in the Oil, Gas and Petrochemical Industry
Establishing Risk Thresholds or Targets for RBI
Fight-or-Flight Inspection: Don't Let Big Findings Cloud the Big Picture
Investigating Pipeline Corrosion Failures
Making Bad Actor Elimination Programs Work
Microwave Inspection Technology Applied to Composite Pipeline Repair
Avoiding Corrosion Related Leaks in Processing Facilities
CML Optimization: Effective and Efficient Coverage and Placement
Fixed Equipment Mechanical Integrity (FEMI) Resources – Past vs. the Present
Novel Inspection System Aligns FRP and Metallic Asset Management Approaches
Pay Attention to the Condition of Your Passive Fire Protection and the Potential Risk It Hides
Risk Based Methodology for Industrial Steam Systems
Risk: An Ever Present Challenge
The Power of Proper Post-Weld Heat Treatment
A History of In-Line Inspection Tools
An Overview of Flare Systems for the Oil and Gas Industry
Executive Q&A with Clay White, Director of Mechanical Integrity for Phillips 66
Safe Operation of Aging Hydrogen Generation Plants
The Impact of Drones on Industrial Facilities
The Piping Integrity Management Challenge
Understanding Code Compliant Ultrasonic Testing
2017's Leadership "To Do List" - Business Processes and their Importance
Fifty Important Roles & Responsibilities of the Plant Corrosion/Materials Specialist
Harnessing the Power of Big Data to Drive Improvements in Reliability and Maintenance
Identifying Common Mistakes in Inspection Interval Determination
Piping Inspection – Much More Than Thickness Monitoring
Risk Management (RBI/Reliability) in a Lean Operating Environment and Uncertain Future
The Time Is Now for Intelligent Leaders to Embrace Technology
2017 Inspectioneering Journal Article Index
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January/February 2017 Inspectioneering JournalBy Greg Alvarado at Inspectioneering JournalWe are headed into an era of unprecedented challenges when it comes to software and work process integration. The stakes are high for those who wish to seize the opportunity, especially early adopters and the early majority.
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March/April 2017 Inspectioneering JournalBy Matt Ellinger at DNV GLThe purpose of this article is to describe the various in-line inspection (ILI) technologies that are currently available to the market. The pros, cons, and applicability of each type of tool will be discussed in greater detail.
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A New Risk Assessment Tool for Determining the Likelihood of Chloride Promoted Stress Corrosion Cracking in Austenitic Stainless SteelsJanuary/February 2017 Inspectioneering Journal
Historically, if asked when or how likely an austenitic series stainless steel component is to crack, corrosion engineers usually answered “very” or “maybe” or, later, “I didn’t see that coming.” With the introduction of API’s formal risk assessment methodology, that situation has changed over the past 20 years.
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November/December 2017 Inspectioneering JournalBy Stephen Flory at PinnacleARTAPM implementation is anything but a pain-free process. Blame tends to fall on vendors, but there are oftentimes activities that do not get completed that tend to have a larger effect on the success of implementation. This article addresses some of those activities.
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July/August 2017 Inspectioneering JournalBy Michael Turnquist at Quest Integrity GroupThis article outlines the engineering and assessment methodologies applied during the analysis of a failure of a 15-foot diameter reactor tank supported by four legs.
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March/April 2017 Inspectioneering JournalBy Ibrahim Kodssi at Independent ConsultantFlare systems provide hydrocarbon facilities with safe and efficient discharge of relief and waste gases by controlled open flame burning. This article provides information on the selection, inspection, and maintenance of various types of flares.
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July/August 2017 Inspectioneering JournalBy John Reynolds at IntertekAre your key performance indicators actually driving improvement? Could they be more effective? In this actionable and concise article, John Reynolds is back again to discuss some KPIs you could be using to monitor your progress down the path to FEMI excellence.
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November/December 2017 Inspectioneering JournalBy Hossam Aboegla at Lloyd's Register EnergyThe goal of achieving effective asset integrity management (AIM) throughout an asset’s life cycle requires certain “integrity enablers.” This article discusses six integrity enablers and their importance to a successful AIM program.
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May/June 2017 Inspectioneering JournalBy David E. Moore at Becht Engineering, PONO DivisionRead a firsthand account of how organizing Process, People, Plant, and Performance can reveal breakdowns in your corrosion management practices and drive down corrosion related leaks.
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September/October 2017 Inspectioneering JournalBy Stephen P. Webb at MetegrityThe challenges companies face when implementing an RBI program from scratch can make the practice seem daunting. To ensure that implementation is completed smoothly and the benefits of RBI are quickly realized, there are considerations that should be taken into account.
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July/August 2017 Inspectioneering JournalBy Richard W. Prugh at Chilworth Technology (a DEKRA Insight company)In deflagration incidents, electrical arcs and electrostatic sparks are often considered to be primary ignition sources. However, there are a variety of other ignition sources. Do you consider mechanical equipment and the significant non-electrical ignition hazards they may present?
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Partner ContentLet Pro-Surve identify corrosion on your flange raised faces while your unit remains in operation. Using phased array TFM, custom transducers and proven procedures Pro-Surve technicians identify corrosion on flange raised faces from the flange outside diameter. Identify scope for pipe spools for turnaround pre-fabrication using this technique. Identify flanges needing replacement or re-machining.
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Building Your Reliability Program: An Interview with Eddie Acosta, Reliability Manager at Placid Refining
November/December 2017 Inspectioneering JournalIn this exclusive Inspectioneering interview, you’ll hear from Eddie Acosta, Reliability Manager at Placid Refining. During our discussion, he shared some of their challenges, strategies, and a transparent glimpse into some the real issues in his 82,000 bpd facility.
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May/June 2017 Inspectioneering JournalBy Ryan Myers at PinnacleART, and Brian Marino at PinnacleARTEffective condition monitoring location selection is a key component of a best-in-class mechanical integrity program. Learn how moving beyond traditional qualitative approaches to optimized CML selection can reduce risk and maximize the value of each inspection.
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November/December 2017 Inspectioneering JournalBy Greg Alvarado at Inspectioneering Journal, and John Nyholt at John Nyholt Consulting, LLCThanks to the development of documents such as API RP 571 and API RP 586, as well as the emergence of qualification demonstration testing, we can align NDT techniques and inspection strategies better than ever. This article examines this progression and applies it to some sample NDT methods.
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November/December 2017 Inspectioneering JournalBy James R. Widrig at Quest IntegrityIn-service equipment failures present a considerable challenge to reliability engineers. This article presents a case study of a convection tube failure in a furnace and the analyses that were performed to understand the root cause and determine the remaining tube life.
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November/December 2017 Inspectioneering JournalBy Elizabeth Allen at DNV GL, and Michelle Havlock at DNV GL
This article explains the Statistically Active Corrosion Assessment, which is a tool for determining appropriate and realistic corrosion growth rates which can assist pipeline operators in optimizing the value of in-line inspection data, remediation programs and excavation costs, and determine a re”‘inspection interval; all while maintaining safety.
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July/August 2017 Inspectioneering JournalBy Chris Leightell at Industrial SkyWorksThe adoption of drones for use in industry is a trend that has grown rapidly over the past few years. As the technology increases in popularity, its capabilities continue to evolve beyond basic imaging, boosting the list of ever-growing applications.
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September/October 2017 Inspectioneering JournalBy Tata L.N. Murthy at Gujarat State Petroleum Corporation LtdEnsuring the integrity of oil and gas assets is a challenge for oil and gas operators. This article discusses several “pillars” of asset integrity management on which successful O&G operations rely, including Material Selection, Process Safety, Inspection, and more.
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September/October 2017 Inspectioneering JournalBy Arun Sreeranganathan at Stress Engineering Services Inc., and John Norris, P.E. at Stress Engineering ServicesFired heaters are among the most critical equipment in refineries and chemical plants, and failure of heater tubes presents significant safety and financial concerns. This article provides an overview of what a fired heater tube mechanical integrity program should include.
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July/August 2017 Inspectioneering JournalBy Greg Alvarado at Inspectioneering JournalEstablishing risk targets is an important aspect of any risk-based inspection (RBI) program and is a requirement of API RP 580. Metrics and consistency are important considerations for those using RBI to measure and manage risks as part of their decision-making process.
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Partner ContentAET is a powerful, non-intrusive inspection technique to verify the structural integrity of pressure vessels, spheres, high-temperature reactors and piping, coke drums, above-ground storage tanks, cryogenic storage tanks, and more.
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Partner ContentAuto-refrigeration can impose low temperatures onto process vessels and piping causing them to be at risk of brittle fracture, the sudden break-before leak phenomena that can result in catastrophic rupture of the equipment.
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March/April 2017 Inspectioneering JournalBy Greg Alvarado at Inspectioneering JournalInspectioneering Founder and Chief Editor, Greg Alvarado, recently had the privilege to sit down with Clay White, Director of Mechanical Integrity for Phillips 66 (Downstream), to discuss the world of fixed equipment reliability in the refining and petrochemical industry.
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January/February 2017 Inspectioneering JournalBy John Reynolds at IntertekIn this article, the roles and responsibilities of the corrosion and materials SME will be outlined as I see them, fully recognizing that there is probably no one person out there with all the knowledge and skills suggested herein.
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July/August 2017 Inspectioneering JournalBy Mark Savage at Sentinel Integrity Solutions, Inc.3 common repair scenarios include routine maintenance, scope repairs, and major discoveries. An inspector’s ability to properly manage each situation can mean the difference between mechanical integrity success and failure.
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May/June 2017 Inspectioneering JournalBy John Reynolds at Intertek35 years ago, an inspection supervisor, some inspectors, and a project engineer could cover an entire refinery. So why are so many more mechanical integrity resources needed today?
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November/December 2017 Inspectioneering JournalBy Marc McConnell, P.E. at Pro-Surve Technical Services, and David A. Hansen, PhD, PE at Metallurgical Consulting, Inc.Hydrogen is a common culprit of equipment damage in the process industries. As hydrogen-induced damage can occur in multiple forms, it’s critical to identify the specific damage mechanism you’re dealing with before undertaking measures to prevent, mitigate, or repair.
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January/February 2017 Inspectioneering JournalBy David Aldrich at North Highland, and Teri Mendelovitz at North HighlandThis article covers where to start, what to look for, and how to execute a data and systems-focused performance improvement project that can drive large overhead savings.
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High Resolution Inspection Data and Advancements in Finite Element Analysis Make Level 3 FFS More Affordable
September/October 2017 Inspectioneering JournalBy Tyron Kimble at SonomaticDue to its high-cost, Level 3 FFS is typically carried out after Levels 1 or 2 and only in extreme cases. However, advancements in inspection technology and improved use of inspection data have made Level 3 analysis more practical and affordable, even in less critical cases.
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January/February 2017 Inspectioneering JournalBy Chuck Provost at Sentinel Integrity SolutionsSome facilities lead the industry with streamlined RBI/IOW programs, and some facilities are just implementing standard calendar-based programs. Both are still susceptible to inspection interval gaps.
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Importance of Amine System H2S and CO2 Recovery Efficiency to Avoid Fouling and Elevated Corrosion Rates
September/October 2017 Inspectioneering JournalBy Massimo Capra at AggrekoAmine systems that scrub H2S from hydrogen-rich gas experience rapid fouling of the heat transfer equipment, especially in a hot summer. Learn how temporary cooling solutions can improve process conditions during critical periods of the year with no production interruption.
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July/August 2017 Inspectioneering JournalBy Rick Eckert at DNV GL - North America Oil & Gas, and Dr. Kathy Buckingham at DNV GLFailure analysis of piping that has experienced corrosion damage provides operators with valuable information needed to prevent future failures. Effective processes and procedures are essential when investigating the cause of corrosion on pipelines and piping systems.
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July/August 2017 Inspectioneering JournalBy Rick Hoffman at Becht EngineeringMost plants have pieces of equipment with chronic problems that impact profitability due to the frequency of outages, cost of repairs, and lost production. It is critical that specific actions are taken to identify and eliminate these “Bad Actors.”
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July/August 2017 Inspectioneering JournalBy Buddy Powers at Clock Spring Company, and Donald McNichol at Evisive, Inc.Composite technology developed for pipeline repair can be a cost-effective method of improving safety while keeping maintenance costs down. However, composite materials present significant challenges to conventional NDT methods.
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November/December 2017 Inspectioneering JournalBy Geoff Clarkson at UTComp, Inc.This article, part two in a series, provides a case study of an inspection and evaluation of a Fiberglass Reinforced Polymer (FRP) column using nondestructive ultrasound readings on the outer surface of the FRP.
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May/June 2017 Inspectioneering JournalBy Geoff Clarkson at UTComp, Inc.Discover a new ultrasonic inspection approach that provides quantified mechanical integrity and conservative remaining service life information on fiberglass reinforced plastic equipment.
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May/June 2017 Inspectioneering JournalBy Justin Nickel at PK TechnologiesAre you giving CUF the attention it deserves? Learn the vital role fireproofing plays in maintaining the integrity and reliability of what it protects as well as what's needed for managing potential CUF issues.
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January/February 2017 Inspectioneering JournalBy Israel D. Martinez at ORPICEvaluating remaining wall thickness of an asset is not enough to ensure its continued safe operation. Proactive strategies should be implemented to assess the entire environment affecting an asset’s condition, including the development of more effective inspection plans.
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September/October 2017 Inspectioneering JournalBy Daniel Cypriano at Petrobras, and Henrique Ventura at PetrobrasAlthough value-drivers often differ between facilities, all can agree that effective asset management strategies should lead to better decision making. In this case study, the authors detail how process-based risk management strategies can make for improved use of equipment.
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May/June 2017 Inspectioneering JournalSteam systems account for almost a third of the energy used in industrial applications for product output. Maintaining their integrity and efficiency is vital. Learn how an effective risk-management process aids in the optimization of these critical assets.
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January/February 2017 Inspectioneering JournalBy Edwin A. Merrick, PE at The Augustus GroupThis article presents a perspective on the human factor and emphasizes the value of using risk tools at all levels in the organization to help provide management focus during times of severe economic pressure.
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May/June 2017 Inspectioneering JournalBy Mike Asquini at T.A. CookRisk is an inherent aspect of asset management. Unfortunately, controlling it is easier said than done. Risk must be managed beginning with the initiation of a project and lasting until completion. How can one implement a reliable risk management program while balancing organizational demands?
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March/April 2017 Inspectioneering JournalBy Vibha Zaman, P.E. at Asset Optimization Consultants, and Leomar Penuela at Asset Optimization ConsultantsThis article discusses the use of the RBI methodology supplemented by a well-designed IOW program to assess and manage aging in fixed equipment and piping in hydrogen generation units.
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March/April 2017 Inspectioneering JournalBy Rami Mattar at Amerapex CorporationApplication of drones in industrial inspections is not new, although it is still performed by only handful of companies. Market penetration of this technology in the industrial space has been relatively slow.
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March/April 2017 Inspectioneering JournalBy Fernando Vicente at ABB, and Laza Krstin at ABBMyths, challenges, and good practices related to process piping integrity management activities that help inspection and maintenance managers make the right decisions to develop cost-effective piping inspection plans without compromising the asset’s reliability or performance.
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May/June 2017 Inspectioneering JournalThe "simple" process of PWHT is more complicated than it may appear at first glance. Knowledge of the procedures, attention to details, and actual experience are indispensable in preventing failures caused by improper PWHT.
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May/June 2017 Inspectioneering JournalBy Hossam Aboegla at Lloyd's Register EnergyAsset integrity and life cycle management are unique but intertwined concepts. The dynamic process between these principles has a significant impact on the lifecycle of individual assets and, therefore, the integrity of an entire plant.
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September/October 2017 Inspectioneering JournalBy Lee Williamson at T.A. Cook Consultants, Inc.Detailed operations planning and scheduling is an essential, yet often marginalized, element of an effective turnaround. To increase the likelihood of executing successful turnarounds, facilities should create and update sound operational shutdown and startup procedures.
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September/October 2017 Inspectioneering JournalBy John Reynolds at IntertekAlthough commonly lumped together as a singular acronym, there are important distinctions between Quality Assurance (QA) and Quality Control (QC). This article defines and distinguishes the role of QA and, in particular, how source inspection factors into that role.
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January/February 2017 Inspectioneering JournalBy Justin Nickel at PK Technologies
Today’s intelligent technology can provide is interoperability, mobile data collection, cascading questions, picture referencing, photo annotation, data funneling and cost savings. Take a closer look at some of the benefits intelligent technology can provide.
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January/February 2017 Inspectioneering JournalBy Abdelmounam Sherik at Saudi Aramco Research and Development Center, Mark Rosa, PE at Harvard Business School, and Abderrazak Traidia at Saudi Aramco Research and Development CenterThis article summarizes a comprehensive survey conducted by the Research & Development Center (R&DC) of Saudi Aramco to understand top corrosion damage mechanisms experienced by its operating onshore surface facilities.
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March/April 2017 Inspectioneering JournalBy Bob Lasser at Imperium, Inc.Ultrasonic phased array allow for a variety of structures to be inspected without radiation or taking equipment out of service. Codes are now being developed which allow phased array systems as an acceptable inspection technique for many procedures.
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March/April 2017 Inspectioneering JournalBy A.C. Gysbers at The Equity Engineering Group, Inc.Integrity Operating Windows (IOWs) have a subset of operating variables that are important for degradation monitoring, but may not have direct operational controls. Per API RP 584 Integrity Operating Windows, these are known as IOW Informational Limits, which are often neglected or misunderstood by operations or technical personnel within a plant.
