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Cooling Towers

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Cooling Towers are heat rejection devices that extract waste heat to the atmosphere through the cooling of a water stream to a lower temperature. Common applications for cooling towers are providing cooled water for air-conditioning, manufacturing and electric power generation.

The generic term "cooling tower" is used to describe both direct (open circuit) and indirect (closed circuit) heat rejection equipment. A direct, or open-circuit cooling tower is an enclosed structure with internal means to distribute the warm water fed to it over a labyrinth-like packing or "fill." The fill may consist of multiple, mainly vertical, wetted surfaces upon which a thin film of water spreads. An indirect, or closed circuit cooling tower involves no direct contact of the air and the fluid, usually water or a glycol mixture, being cooled.

In a counter-flow cooling tower air travels upward through the fill or tube bundles, opposite to the downward motion of the water. In a cross-flow cooling tower air moves horizontally through the fill as the water moves downward. Cooling towers are also characterized by the means by which air is moved. Because evaporation consists of pure water, the concentration of dissolved minerals and other solids in circulating water will tend to increase unless some means of dissolved-solids control, such as blow-down, is provided. Some water is also lost by droplets being carried out with the exhaust air (drift).

Definition courtesy of the Cooling Technology Institute.

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Articles about Cooling Towers
November/December 2003 Inspectioneering Journal

The following article on the art and science of cooling tower inspections is part one in a series. This first is a primer. We recommend that readers consider using this article to edit their engineering practices for cooling tower inspection...

Authors: George L. Getz
Partner Content

Auto-refrigeration can impose low temperatures onto process vessels and piping causing them to be at risk of brittle fracture, the sudden break-before leak phenomena that can result in catastrophic rupture of the equipment.

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