Hosted By: American Petroleum Institute
Dates: May 6, 2019 - May 9, 2019
Exhibitions & Trade Shows
Standards & Committee Meetings
Explore this topic
Overview of Hydrogen Induced Cracking (HIC)
Hydrogen Induced Cracking (HIC) is a common form of wet H2S cracking caused by the blistering of a metal due to a high concentration of hydrogen. The blistering damage tends to form parallel to the surface and to the direction of hoop stress.
HIC usually occurs due to the effects of aqueous hydrogen charging of steel in wet H2S refinery process environments. It can occur at relatively low temperatures, largely as a result of atomic hydrogen from wet H2S corrosion reactions which enter the steel and collect at inclusions or impurities within the steel. The H2S prevents the hydrogen recombination reaction that would normally occur so, rather than bubbling off from the corroding surface, the hydrogen atoms are forced into the metal structure causing corrosion and weakness.
The damage occurs when the hydrogen collects at inclusions or impurities in the steel. It tends primarily occur in steels that have a hardness of 22 or more on the Rockwell C scale.
As far as damage mechanisms go HIC is usually, but not always, fairly innocuous. It usually isn’t damaging until it becomes extensive and begins to affect the material properties. Once the ductility of the metal has reduced to a significant amount, the metal will form stepwise internal cracks connecting adjacent hydrogen blisters. These can become dangerous should they propagate into a weld.
On the surface, HIC is often horseshoe shaped and no bigger than the cuticle of your small finger. Regular inspection and testing should be performed in order to eliminate the chances of hydrogen corrosion. The conventional method for detecting wet H2S cracking is Wet Fluorescent Magnetic Particle Inspection (WFMPI) which is able to detect sub-surface cracks in the steel caused by HIC. When it comes to cracked piping and other components which cannot be inspected using WFMPI, Phased Array Ultrasonic Testing (PAUT) is the most convenient and reliable non-destructive method available.
Is this definition incomplete? You can help by contributing to it.
Share this Topic
Related Topics
Amine Stress Corrosion Cracking (SCC) Ammonia Stress Corrosion Cracking Brittle Fracture Carburization Caustic Stress Corrosion Cracking (Caustic Embrittlement) Cavitation Chloride Stress Corrosion Cracking Cooling Water Corrosion Corrosion Fatigue Corrosion Under Insulation (CUI) Cracking Decarburization Embrittlement Erosion Corrosion Fatigue (Material) Graphitization High Temperature Hydrogen Attack (HTHA) Hydrochloric (HCl) Acid Corrosion Hydrofluoric (HF) Acid Corrosion Hydrogen Blistering Hydrogen Embrittlement Hydrogen Stress Cracking Liquid Metal Embrittlement (LME) Metal Dusting Microbiologically Induced Corrosion (MIC) Naphthenic Acid Corrosion (NAC) Phosphoric Acid Corrosion Polythionic Acid Stress Corrosion Cracking (PASCC) Spheroidization (Softening) Stress Assisted Corrosion Stress-Oriented Hydrogen Induced Cracking (SOHIC) Sulfidation Corrosion Sulfuric Acid Corrosion Thermal Fatigue Vibration-Induced Fatigue Wet H2S Damage
Articles about Hydrogen Induced Cracking (HIC)
-
January/February 2017 Inspectioneering JournalBy Abdelmounam Sherik at Saudi Aramco Research and Development Center, Mark Rosa, PE at Harvard Business School, and Abderrazak Traidia at Saudi Aramco Research and Development Center
This article summarizes a comprehensive survey conducted by the Research & Development Center (R&DC) of Saudi Aramco to understand top corrosion damage mechanisms experienced by its operating onshore surface facilities.
-
November/December 2015 Inspectioneering JournalBy Rick Eckert at DNV GL - North America Oil & Gas
Understanding the common factors that promote corrosion threats in the oil and gas value chain helps operators create effective inspection strategies.
-
BlogMay 5, 2014 By Greg Alvarado at Inspectioneering Journal
AE monitoring has been done for HIC affected vessels, with limited success. The limitation, which greatly affects the confidence level of results, is that traditional AE testing stresses, i.e. Kaiser affect overpressure and felicity effect types of re-stressing do not generate the types of stress necessary to generate elastic strain waves at the HIC laminar crack tips.
-
BlogMarch 17, 2014 By Greg Alvarado at Inspectioneering Journal
A question was posed to me regarding guidelines for routine external inspection of spheres, including procedural approaches along with any nondestructive examination (NDE). Here are two approaches to inspection of spheres, and a mixture of the two, as a third.
-
May/June 2013 Inspectioneering JournalBy Marc McConnell, P.E. at Pro-Surve Technical Services
With 30 years of refinery experience, I have been through many turnarounds and been involved with a lot of repairs. When I started in the business, we would have inspectors that “owned” their specific pieces of equipment.
-
May/June 2006 Inspectioneering JournalBy John Reynolds at Intertek
As noted in the discussion on delayed cracking, when the steel contains hydrogen as a result of service exposure (or corrosion, or high temperature - high pressure hydrogen processing) then a hydrogen bake out may be needed to avoid cracking problems during or after welding.
-
November/December 2003 Inspectioneering JournalBy John Reynolds at Intertek
There are a variety of forms of wet H2S cracking. In this short article I will focus on two of the most common forms: hydrogen induced cracking and stress-oriented hydrogen induced cracking (HIC/ SOHIC). HIC is often fairly innocuous (but not always), while SOHIC is a type of cracking that can easily lead to failure and needs to be mitigated. HIC is a form of tiny blistering damage that is mostly parallel to the surface and to the direction of hoop stress, hence is usually not damaging until it is extensive and affects material properties or gives rise to step-wise cracking that propagates into a weld or begins to go step-wise through the wall.
-
Nondestructive Assessment of Mechanical Property Loss of SA-516-70 Steel due to Hydrogen Induced CrackingSeptember/October 2001 Inspectioneering JournalBy W. David Wang at Shell Global Solutions
Hydrogen-induced cracking is a damage mechanism commonly observed in the petroleum refining industry [1, 2]. The damage appears as laminar cracks and blisters, which can link up in the through-wall direction to form stepwise cracking.
-
May/June 1995 Inspectioneering JournalBy Dr. Russell D. Kane at CLI International Inc., and Dr. Michael S. Cayard at Flint Hills Resources
Exposure of carbon steel equipment to wet H2S service environments can lead to various forms of attack, e.g. hydrogen blistering and hydrogen induced cracking (HIC), stress oriented hydrogen induced cracking (SOHIC) and sulfide stress cracking (SSC). Documented cases of leaks and failures of pressure containing equipment have been attributed to these forms of corrosive damage.
Companies
Videos related to Hydrogen Induced Cracking (HIC)
White Papers related to Hydrogen Induced Cracking (HIC)
Downloads & Resources related to Hydrogen Induced Cracking (HIC)
Events related to Hydrogen Induced Cracking (HIC)
-
May 6 - 9 2019Location: San Antonio, Texas, United States
Hosted By: American Petroleum Institute
Dates: May 6, 2019 - May 9, 2019
-
May 21 - 24 2019Location: Grapevine, Texas, United States
Hosted By: American Fuel & Petrochemical Manufacturers (AFPM)
Dates: May 21, 2019 - May 24, 2019
Conferences Exhibitions & Trade Shows Seminars & Workshops -
Apr 29 - May 3 2019Location: Galveston, Texas, United States
Hosted By: Refining Community
Dates: April 29, 2019 - May 3, 2019
Conferences Exhibitions & Trade Shows Training Courses -
June 11 - 12 2019Location: Houston, Texas, United States
Hosted By: Petrochemical Update
Dates: June 11, 2019 - June 12, 2019
Conferences Exhibitions & Trade Shows -
April 10 - 11 2019Location: Phoenix, Arizona, United States
Hosted By: American Petroleum Institute
Dates: April 10, 2019 - April 11, 2019
Conferences Exhibitions & Trade Shows
News related to Hydrogen Induced Cracking (HIC)
Inspectioneering Journal
Explore over 20 years of articles written by our team of subject matter experts.
Company Directory
Find relevant products, services, and technologies.
Job Postings
Discover job opportunities that match your skillset.
Case Studies
Learn from the experience of others in the industry.
Event Calendar
Find upcoming conferences, training sessions, online events, and more.
Industry News
Stay up-to-date with the latest inspection and asset integrity management news.
Blog
Read short articles and insights authored by industry experts.
Acronyms
Commonly used asset integrity management and inspection acronyms.
Asset Intelligence Reports
Download brief primers on various asset integrity management topics.
Videos
Watch educational and informative videos directly related to your profession.