Last update: Jan 13, 2017
Positive Material Identification (PMI) is a term that refers to the analysis and identification of materials through various nondestructive methods. PMI is able to determine the alloy composition of materials, and is a well-established technique that can either be performed in the field using handheld devices or in a laboratory.
PMI is an effective tool in situations where, for whatever reason, the material certificate for a component has been misplaced, destroyed, or is otherwise missing. It can be used in any situation where there is uncertainty about the material composition of a component.
There are several nondestructive examination (NDE) methods that can be used for PMI. Two of the more popular are X-Ray Fluorescence (XRF) and Optical Emission Spectroscopy (OES).
XRF works by exposing the material to be tested to an X-ray, causing the material to emit its own secondary X-rays in response. The levels of X-rays emitted by any particular material are always consistent based on the composition of that material. Thus by analyzing the secondary X-rays it is possible to determine the chemical composition of any unknown material. However, it should be noted that XRF cannot distinguish between material grades in certain elements such as carbon and silicon, among others.
OES works by exposing the material to an electrical spark and an electrode, often in an atmosphere of Argon. This spark works in a similar way to the X-rays in that it forces the material to emit light, which will differ in color and intensity based on the material that it is emitted from. It tends to offer a more complete view than XRF, and is the only method that can distinguish between levels of carbon in a material. While OES is considered a nondestructive method, it requires grinding the material for surface preparation and the process does cause slight burning on the surface as well.
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July/August 2016 Inspectioneering Journal
By Brian Wilson at Thermo Fisher Scientific
The instrumentation available to detect inadvertent material substitutions through positive material identification (PMI) has never been more available, portable or powerful than it is today. For one industrial services company, Tacten Industrial, Inc., embracing the latest technological advances in PMI while using rope access to conduct inspections has helped to transform their business. It has found the ideal formula for retroactive PMI that allows its team and its clients to rest assured that they’ve conducted their testing right – the first time.
March/April 2016 Inspectioneering Journal
By Mark Lessard at Thermo Fisher Scientific
In numerous industries that require elemental and material testing, including the oil and gas, power generation, and petrochemical industries, positive material identification (PMI) is at the forefront of any operation. In fact, an increasing number of facilities are adopting a 100% PMI program to ensure that every metal component is made up of exactly the desired chemical composition.
March/April 2015 Inspectioneering Journal
By Paolo Torrado at Engineering and Inspection Services, LLC.
An issue that arises frequently in the oil and gas industry is poor or missing documentation of pressure vessels. It is common in the industry to repurpose old equipment, bring equipment back into operation after a long period of time out of service, or rerate equipment due to debottlenecking of process units.
November/December 2013 Inspectioneering Journal
By Mike Urzendowski at Valero Energy
A recent High Temperature Hydrogen Attack (HTHA) failure atarefineryinthestateofWashingtonwasa“wakeupcall” to our industry. On April 2, 2010, the shell of a feed-effluent heat exchanger in the Naphtha Hydrotreating (NHT) unit at the Tesoro Anacortes WA refinery ruptured, ultimately resulting in seven fatalities.
Offshore platforms are exposed to some of the roughest conditions on earth and require regular attention to ensure they are structurally sound and safe for continued operation. With so many components and major joints at elevated locations, it is clear why a well-trained rope access technician can be an invaluable resource for offshore operators.
January/February 2011 Inspectioneering Journal
In the first article in this series entitled How to Put It All Together - Guide to Organizing a Successful PEI Program, (1) I provided an overview of the necessary Management Systems (MS) for a successful program to achieve excellence in pressure equipment integrity (PEI). This is the sixth article in that series.
November/December 2004 Inspectioneering Journal
Unfortunately there is a recurring theme of pressure equipment integrity incidents in the hydrocarbon process industry which has been identified by the API and that is leaks and fires caused by the inadvertent substitution of materials of construction in piping systems - the so called positive materials identification (PMI) incidents.
July/August 2004 Inspectioneering Journal
High temperature sulfidation is probably the most common high temperature corrosion nemesis in the refining industry, since there are very few “sweet” refineries still in operation. Sulfidation corrosion typically is of concern in sour oil services starting at temperatures in the 500F (260C) range.
May/June 2000 Inspectioneering Journal
This is the first of a series of articles that outlines the 101 essential elements that need to be in place, and functioning well, to preserve and protect the reliability and integrity of pressure equipment (vessels, exchangers, furnaces, boilers, piping, tanks, relief systems) in the refining and petrochemical industry.
September/October 1995 Inspectioneering Journal
In August of 1993, the hydrocarbon process industry once again experienced a catastrophic loss when a major coker unit fire occurred in Louisiana. The cause of that incident was not unlike many others that have occurred over the years throughout the industry: inadvertent substitution of construction materials.