This article presents two case studies that show how having a holistic approach, along with the right technology and experience, is essential to identifying smaller damage mechanisms like fretting in fired heater coils.

Universally, smart or intelligent pigging is now a standard practice for the inspection of fired heater and serpentine boiler coils. Understanding this technology can greatly assist with maintenance planning and the prevention of unexpected failures.

This article presents two cases studies demonstrating how properly conducting baseline fired heater tube inspection aids in early discovery and correction of defects, avoiding unexpected in-service failures, and more.

The purpose of this article is to describe the various in-line inspection (ILI) technologies that are currently available to the market. The pros, cons, and applicability of each type of tool will be discussed in greater detail.

Although all ultrasonic smart pigging providers claim the ability to detect wall thinning and tube deformations to some degree, the inspection surface coverage, resolution, minimum wall thickness detection and reporting capabilities may vary...

FFS assessment techniques are applicable to a wide range of damage types: LTA's, cracks, creep damage, dents, and more. These are very powerful analytical tools that often allow operators to not only keep the plant running, but to keep it running...

For traditional in-line inspection (ILI) vendors, considering 21.4 miles of a piggable 4” diesel pipeline is typically not a big deal. However, significant threats like 3rd party damage and external corrosion seem to come with the territory in...

Jim Svetgoff, Corrosion Advisor at Devon Energy recently interviewed with American Business Conferences for the Crude Pipeline Asset Integrity Congress 2014.

The pigging industry has developed a tremendous range of techniques and technologies, and it is probably fair to say that there are few pipelines in the world that cannot be cleaned and inspected, although the success of such operations will often...

Inspectioneering recently had the privilege of speaking with Tom Wanzeck, Vice President of Integrity Services with Willbros Group, Inc. Tom spent more than 20 years managing assets on the owner-operator side before making the leap to the service...

TEAM’s integrated touch point corrosion program manages all aspects of the integrity process from screening for damage to permanent repair assuring integrity – every time. TEAM’s unique turn-key approach to touch point corrosion integrity...

Inspection and fitness-for-service assessments of critical in-plant piping systems are a concern for the chemical industry. This presents a potentially insurmountable task and discovery of a number of areas where the condition is at risk.

Refineries and chemical plants own and operate numerous process heaters (e.g. gas reformers, CCRs, etc.) as part of the standard assets throughout the facilities. Many heater coil configuration designs are flanged at both ends; however, there are...

Various fired heater designs in refineries and chemical plants contain common headers (e.g. Arbor coil configurations, CCRs, etc.) as part of their overall serpentine coil design. Accessing the interior of individual coils through the common header...

The refining industry has applied ultrasonic-based intelligent pigging to inspect serpentine coils in fired heaters since the 1990s. Today, thousands of serpentine coils in fired heaters are inspected annually at process facilities around the globe.

A self-propelled in-line inspection tool tested at Electric Power Research Institute and utilized in Europe can traverse a complex piping configuration and discriminate areas of metal loss. This tool is becoming available to inspect traditionally...

With class-leading thermal performance, superior CUI defense, and complimentary engineering support, our aerogel insulation solutions are a top choice in helping facilities drive energy efficiency, improve safety, increase yields, and reduce downtime

For years refinery and chemical plant operators have utilized ultrasonic-based intelligent pig technology to inspect coils in convection and radiant sections of fired heaters. This proven technology provides accurate inspection data which allows...

Pipeline integrity management programs are largely driven by regulatory compliance and are typically budgeted years in advance. Operators of all sizes are looking for ways to reduce expenditures related to operational efficiency and safety in order...

The integrity of pipelines is a natural concern for pipeline operators, and so the ability to detect corrosion, erosion and mechanical damage in pipes is therefore of significant interest. Traditional methods of detection, such as pigging and...

Active corrosion in onshore and offshore pipelines is an increasing problem. Consequently, pipeline operators regularly use intelligent inspection pigs to detect and size corrosion. Inspection data can be combined with probability based...

Reliable "intelligent pig technology" is now readily available to the refining industry which can provide quick / comprehensive inspection to both "convection" and "radiant" sections in process furnace piping coils. Both tabular data formats along...

Part 1 included a review of current tube inspection practices in convection and radiant sections of heaters/furnaces in the refining and chemical industries. The authors also presented a new inspection device combining laser image mapping of the...