API RP 1160, Managing System Integrity for Hazardous Liquid Pipelines, is a recommended practice developed and published by the American Petroleum Institute (API) that provides a process for establishing safe operations of hazardous liquid pipelines, including robust assessments of potential risks and the establishment of systems to safely and sustainably manage them throughout day-to-day operations. This recommended practice was originally published in 2001, and the most recent 3rd Edition was released in February of 2019.
API RP 1160 is specifically designed to provide pipeline operators with descriptions of industry-proven practices in pipeline integrity management. An effective pipeline integrity management program provides a way to improve the safety of pipeline systems and to allocate operator resources effectively to:
- identify and analyze actual and potential precursor events that can result in pipeline incidents;
- examine the likelihood and potential severity of pipeline incidents;
- provide a comprehensive and integrated method for examining and comparing the spectrum of risks and risk reduction activities available;
- provide a structured, easily-communicated way for selecting and implementing risk reduction activities;
- establish and track system performance with the goal of improving that performance.
API RP 1160 is intended to cover, but is not limited to, pipeline systems used to transport hazardous liquids, such as crude oil, highly volatile liquids, gasoline, diesel, biofuels, lubricating oils, jet fuel, and aviation fuel. It is largely targeted at onshore pipelines along the right-of-way, but the process and approach can be applied to pipeline facilities, including pipeline stations, terminals, and delivery facilities associated with pipeline systems. This recommended practice is designed for use by individuals and teams charged with planning, implementing, and improving a pipeline integrity management program. A team may include engineers, operating personnel, and technicians or specialists with specific experience or expertise in things like inspection, metallurgy, corrosion, and risk mitigation.
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- API 579-1/ASME FFS-1 - Fitness-For-Service (FFS)
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- API 620 - Design and Construction of Large, Welded, Low-Pressure Storage Tanks
- API 650 - Welded Tanks for Oil Storage
- API 660 - Shell-and-Tube Heat Exchangers
- API 661 - Petroleum, Petrochemical, and Natural Gas Industries Air-Cooled Heat Exchangers
- API RP 1173 - Pipeline Safety Management Systems
- API RP 1176 - Assessment and Management of Cracking in Pipelines
- API RP 1188 - Hazardous Liquid Pipeline Facilities Integrity Management
- API RP 538 - Industrial Fired Boilers for General Refinery and Petrochemical Service
- API RP 571 - Damage Mechanisms Affecting Fixed Equipment in the Refining Industry
- API RP 572 - Inspection of Pressure Vessels
- API RP 573 - Inspection of Fired Boilers and Heaters
- API RP 574 - Inspection Practices for Piping System Components
- API RP 575 - Inspection Practices for Atmospheric and Low Pressure Storage Tanks
- API RP 576 - Inspection of Pressure-Relieving Devices
- API RP 577 - Welding Processes, Inspection, and Metallurgy
- API RP 578 - Material Verification for New and Existing Alloy Piping
- API RP 580 - Risk Based Inspection (RBI)
- API RP 581 - Risk Based Inspection Technology
- API RP 583 - Corrosion Under Insulation and Fireproofing
- API RP 584 - Integrity Operating Windows
- API RP 585 - Pressure Equipment Integrity Incident Investigation
- API RP 651 - Cathodic Protection of Aboveground Petroleum Storage Tanks
- API RP 75 - Safety and Environmental Management System for Offshore Operations
- API RP 751 - Safe Operation of Hydrofluoric Acid Alkylation Units
- API RP 754 - Process Safety Performance Indicators for the Refining and Petrochemical Industries
- API RP 934 - Materials and Fabrication of Heavy Wall Pressure Vessels for High-Pressure Hydrogen Ser
- API RP 939-C - Guidelines for Avoiding Sulfidation (Sulfidic) Corrosion Failures in Oil Refineries
- API RP 941 - Steels for Hydrogen Service at Elevated Temperatures and Pressures
- API RP 970 - Corrosion Control Documents
- International Organization for Standardization (ISO)
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