API RP 754, Process Safety Performance Indicators for the Refining and Petrochemical Industries, is a recommended practice developed and published by the American Petroleum Institute (API) to help facilities implement a comprehensive program for reducing safety hazards through a system of continuous assessment and improvement. This RP was originally published in 2010, and the most recent 3rd Edition was released in August of 2021.
API RP 754 identifies leading and lagging process safety indicators useful for driving performance improvement, including mechanical integrity related items. As a framework for measuring activity, status, or performance, this document classifies process safety indicators into four tiers of leading and lagging indicators. Tiers 1 and 2 are suitable for nationwide public reporting and Tiers 3 and 4 are intended for internal use at individual sites. Guidance on methods for development and use of performance indicators is also provided.
API RP 754 was developed for the refining and petrochemical industries, however it may also be applicable to other industries with operating systems and processes where loss of containment has the potential to cause harm (e.g., pipeline and terminal operations, retail service stations, O&G drilling operations). Applicability is not limited to those facilities covered by the OSHA Process Safety Management Standard, 29 CFR 1910.119, or similar national and international regulations.
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- API 620 - Design and Construction of Large, Welded, Low-Pressure Storage Tanks
- API 650 - Welded Tanks for Oil Storage
- API 660 - Shell-and-Tube Heat Exchangers
- API 661 - Petroleum, Petrochemical, and Natural Gas Industries Air-Cooled Heat Exchangers
- API RP 1160 - Managing System Integrity for Hazardous Liquid Pipelines
- API RP 1173 - Pipeline Safety Management Systems
- API RP 1176 - Assessment and Management of Cracking in Pipelines
- API RP 1188 - Hazardous Liquid Pipeline Facilities Integrity Management
- API RP 538 - Industrial Fired Boilers for General Refinery and Petrochemical Service
- API RP 571 - Damage Mechanisms Affecting Fixed Equipment in the Refining Industry
- API RP 572 - Inspection of Pressure Vessels
- API RP 573 - Inspection of Fired Boilers and Heaters
- API RP 574 - Inspection Practices for Piping System Components
- API RP 575 - Inspection Practices for Atmospheric and Low Pressure Storage Tanks
- API RP 576 - Inspection of Pressure-Relieving Devices
- API RP 577 - Welding Processes, Inspection, and Metallurgy
- API RP 578 - Material Verification for New and Existing Alloy Piping
- API RP 580 - Risk Based Inspection (RBI)
- API RP 581 - Risk Based Inspection Technology
- API RP 583 - Corrosion Under Insulation and Fireproofing
- API RP 584 - Integrity Operating Windows
- API RP 585 - Pressure Equipment Integrity Incident Investigation
- API RP 651 - Cathodic Protection of Aboveground Petroleum Storage Tanks
- API RP 75 - Safety and Environmental Management System for Offshore Operations
- API RP 751 - Safe Operation of Hydrofluoric Acid Alkylation Units
- API RP 934 - Materials and Fabrication of Heavy Wall Pressure Vessels for High-Pressure Hydrogen Ser
- API RP 939-C - Guidelines for Avoiding Sulfidation (Sulfidic) Corrosion Failures in Oil Refineries
- API RP 941 - Steels for Hydrogen Service at Elevated Temperatures and Pressures
- API RP 970 - Corrosion Control Documents
- API RP 982 - Inspection and Assessment of Refractory Linings
- International Organization for Standardization (ISO)
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