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Overview of Maintenance
Maintenance is the practice of protecting or restoring equipment in order to maintain function and integrity. As a critical component of an asset integrity management (AIM) program, maintenance engineers and technicians dedicate time to developing and implementing maintenance strategies that optimize production and use cost-effective maintenance techniques.
Typical maintenance techniques include cleaning, inspection, lubrication, testing, replacing, and/or repairing components. Furthermore, the responsibilities of a maintenance engineer may be predictive or preventive. The fundamental difference between predictive and preventive maintenance is that predictive maintenance is a continuous process based on the current condition of equipment whereas preventive maintenance is performed in scheduled intervals based on the age and remaining life of a piece of equipment.
Preventive Maintenance
Preventive maintenance depends on the probability of failure and the consequences of a potential failure. The frequency of inspection and maintenance is based on the probability and consequences of failure.
Typically, preventive maintenance is planned and requires engineers and technicians to review past and current inspection and maintenance data in order to predict damage that may result in failure. The purpose is to eliminate unnecessary inspection and repair tasks and reduce maintenance costs. Examples of preventive maintenance may include simple tasks such as cleaning, tightening bolts, changing oil, or lubricating equipment or added parts such as filters to separate dirt and other impurities from contaminating products.
Predictive Maintenance
The purpose of predictive maintenance is to prevent unscheduled shutdowns by predicting damage and failures before they occur. This can be done through inspection methods or utilizing sensors to collect data and measure the current condition of equipment during operation. For this reason, predictive maintenance is sometimes called condition-based monitoring. Although installing predictive maintenance measures can be costly, the result of such an investment shows an overall reduction in maintenance costs and facility downtime.
Corrective Maintenance
Corrective maintenance is performed on equipment in order to restore a failing piece of equipment back to its operating conditions. Here, it’s important that if maintenance technicians need to replace a component, that they follow specifications and if possible, replace components with original equipment manufacturers. Example of corrective maintenance repairs include welding, sealing, adjusting fixtures, etc.
Reliability Centered Maintenance
Reliability centered maintenance (RCM) is a framework that ensures that preventive, predictive, and corrective maintenance tasks are practiced in an efficient, reliable, and safe manner. The benefits of a well organized RCM framework include maintaining the integrity of components, extending the life of equipment, and eliminating unplanned shutdowns.
RCM programs are unique to every company. However, there are several critical factors to consider.
- Maintenance programs should follow a cradle-to-grave approach and evolve as the facility incorporates new equipment and decommissions aging infrastructure.
- It’s also important to document all equipment, data, procedures, and facility objectives. All maintenance procedures should be documented in a detailed manner so that successive tasks can be performed efficiently.
- Establishing clear objectives also helps engineers and inspectors align their decisions to meet facility goals.
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Inspection Mechanical Integrity (MI)
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Companies
Dunn Heat Exchangers is a world class solutions provider offering a full range of heat exchanger cleaning, decontamination, repair, and fabrication services.
Dunn Heat Exchangers is a world class solutions provider offering a full range of heat exchanger cleaning, decontamination, repair, and fabrication services.
Videos related to Maintenance
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Published on April 24, 2018The U.S. Chemical Safety Board (CSB) has released an animation detailing the events leading up to the February 8, 2017 explosion at the Packaging Corporation of America's DeRidder, Louisiana, pulp and paper mill. The incident killed three contract workers that were performing welding and grinding, referred to as “hot work,” above a tank that contained flammable materials. Seven others were injured.
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Sponsored Video Published on February 22, 2018The Downstream Conference & Exhibition is positioned at the forefront of the booming Downstream industry in North America. This industry leading event is regarded as the most significant meeting place for Downstream Capital Project, Engineering, Maintenance, Reliability & Turnaround professionals, where they meet to do business.
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Sponsored Video Published on February 22, 2018Replay this webinar as top executives from McKinsey & Company, Bechtel Oil, Gas & Chemicals and Kiewit explore the best opportunities for growth in the Downstream market through 2020.
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Events related to Maintenance
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Feb 27 - Mar 1 2019Location: Banff, Alberta, Canada
Hosted By: IPEIA
Dates: February 27, 2019 - March 1, 2019
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January 28 - 31 2019Location: Galveston, Texas, United States
Hosted By: American Petroleum Institute
Dates: January 28, 2019 - January 31, 2019
Conferences Exhibitions & Trade Shows Training Courses -
November 13 - 14 2018Location: Houston, Texas, United States
Hosted By: KCI World
Dates: November 13, 2018 - November 14, 2018
Conferences Exhibitions & Trade Shows
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September 12 - 13 2018Location: Galveston, Texas, United States
Hosted By: NISTM
Dates: September 12, 2018 - September 13, 2018
Conferences Exhibitions & Trade Shows -
October 1 - 4 2018Location: Doha, Qatar
Hosted By: Global Tadreeb Centre
Dates: October 1, 2018 - October 4, 2018
Conferences Exhibitions & Trade Shows -
November 12 - 15 2018Location: Orlando, Florida, United States
Hosted By: American Petroleum Institute
Dates: November 12, 2018 - November 15, 2018
Exhibitions & Trade Shows Standards & Committee Meetings -
November 13 - 14 2018Location: Galveston, Texas, United States
Hosted By: SPRINT Robotics
Dates: November 13, 2018 - November 14, 2018
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NewsS&P Global Platts, October 18, 2016
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NewsReuters, August 23, 2016
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TEAM, Inc. has announced that it has executed a stock purchase agreement to acquire the Qualspec Group from Clearview Capital Fund II, L.P.
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NewsU.S. Chemical Safety Board, June 11, 2015
The US Chemical Safety Board (CSB) has released its draft investigation report into the 2009 massive explosion at the Caribbean Petroleum, or CAPECO, terminal facility near San Juan, Puerto Rico.
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NewsMistras Group, August 28, 2014
MISTRAS Group, Inc. announced the acquisition of The NACHER Corporation. NACHER provides comprehensive turnkey maintenance & inspection services to the oil, gas and petrochemical industry, primarily on offshore platforms.
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