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Pipelines are metal or plastic tubes of varying sizes used to transport crude oil, refined petroleum products, and natural gas liquids from production areas to refineries and other processing facilities all around the world. Pipelines transport billions of barrels of crude oil and petroleum products each year. These liquids are moved through pipelines by pumping stations placed intermittently along the line.
There are two main types of energy pipelines: liquid petroleum pipelines and natural gas pipelines. Liquid petroleum pipelines carry materials like crude oil and refined petroleum products. Natural gas pipelines carry natural gas, usually to homes and businesses. In the United States alone, there are roughly 200,000 miles of liquid petroleum pipelines and 2.5 million miles of natural gas pipelines crisscrossing the nation.
If oil and gas is the lifeblood of our mobile world, then pipelines are the arteries and veins. While these assets are necessary for the continued expansion of the global oil and gas network, they do pose significant challenges. Pipelines can be hundreds, if not thousands of miles long, and not only travel under oceans, rivers, lakes, and mountains, but directly under populated towns and cities. This makes proper pipeline integrity management imperative. Pipeline construction, maintenance, inspection, and cleaning must all be performed using best practices and advanced technologies to ensure they continue to operate safely and reliably. Advanced pigging and in-line inspection techniques should be utilized. Cathodic protection and coatings are also important for protecting pipelines from corrosion and other forms of degradation.
The Association of Oil Pipe Lines (AOPL) is a nonprofit organization representing the interests of liquid pipeline owners and operators transporting crude oil, petroleum products like gasoline, diesel, jet fuel, and home heating oil, and industrial products like propane and ethane. As a trade association, AOPL:
The Pipeline and Hazardous Materials Safety Administration (PHMSA) is a U.S. Department of Transportation (DOT) agency that develops and enforces regulations for the safe, reliable, and environmentally sound operation of the nation's 2.6 million mile pipeline transportation system and the nearly 1 million daily shipments of hazardous materials by land, sea, and air. The PHMSA is one of ten agencies within the U.S. DOT.
Pipeline Research Council International (PRCI) is an organization dedicated to advancing the pipeline industry through cooperative research and analysis. PRCI is a community of the world’s leading pipeline companies, and the vendors, service providers, equipment manufacturers, and other organizations supporting the pipeline industry.
In 2015, PRCI opened a new Technology Development Center (TDC) in Houston, Texas. This facility will be used to address the key issues that the energy pipeline industry is facing to ensure the safety and integrity of the vital national and international pipeline system.
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May/June 2018 Inspectioneering Journal
By Dhananjay H. Rawal at Systech Consultancy Services
This article details the experience an oil company had when using FEA to evaluate the implications of a damaged pipeline. Specifically, it presents an efficient method that combines analytical techniques with FEA to determine the pipeline’s fitness for continued service. |
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November/December 2017 Inspectioneering Journal
By Elizabeth Allen at DNV GL, and Michelle Havlock at DNV GL
This article explains the Statistically Active Corrosion Assessment, which is a tool for determining appropriate and realistic corrosion growth rates which can assist pipeline operators in optimizing the value of in-line inspection data, remediation programs and excavation costs, and determine a re”‘inspection interval; all while maintaining safety. |
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July/August 2017 Inspectioneering Journal
By Rick Eckert at DNV GL - North America Oil & Gas, and Dr. Kathy Buckingham at DNV GL
Failure analysis of piping that has experienced corrosion damage provides operators with valuable information needed to prevent future failures. Effective processes and procedures are essential when investigating the cause of corrosion on pipelines and piping systems. |
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July/August 2017 Inspectioneering Journal
By Buddy Powers at Clock Spring Company, and Donald McNichol at Evisive, Inc.
Composite technology developed for pipeline repair can be a cost-effective method of improving safety while keeping maintenance costs down. However, composite materials present significant challenges to conventional NDT methods. |
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November/December 2016 Inspectioneering Journal
By Adam Gardner at PinnacleART
Beyond the financial hits, undetected degradation from corrosion can also lead to critical safety risks. To effectively manage mechanical integrity, organizations need reliable methods of identifying the current states of corrosion occurring within their assets. |
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Partner Content
InVista is a lightweight, hand-held ultrasonic in-line inspection tool (intelligent pig) capable of detecting pipeline wall loss and corrosion in unpiggable or difficult-to-inspect pipelines. The pipeline geometry inspection data captured by the InVista tool is exceptionally powerful when combined with the LifeQuest™ Pipeline fitness-for-service capabilities, providing an integrated solution set for the pipeline industry. |
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November/December 2016 Inspectioneering Journal
By Michael Turnquist at Quest Integrity Group
This article exhibits how modern inspection methodologies combined with innovative computational analysis practices demonstrate the value of conducting fitness-for-service (FFS) assessments on sectional piping. |
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July/August 2016 Inspectioneering Journal
By Neil Ferguson at Hydratight
Joint integrity management remains at the top of many operators’ priority list. The discipline considers risk and drives safety to ensure we learn necessary lessons from past catastrophic failures, such as the Piper Alpha explosion in 1988, where leaking gas condensate ignited and killed 167 of the 229 people on board the offshore rig. |
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May/June 2016 Inspectioneering Journal
By Gary Mulcahy at Astrodyne TDI
This is the second article of a two-part series published in Inspectioneering Journal, which is intended to provide a basis for understanding the differences between traditional tapped-transformer, fixed voltage type rectifiers, and High Frequency Switched Mode (HFSM) units, as well as highlight some opportunities for optimization provided by HFSM. |
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March/April 2016 Inspectioneering Journal
By André Lamarre at Olympus Scientific Solutions Americas
This article highlights the evolution of corrosion monitoring from conventional ultrasonic to ultrasonic phased array manual and automated solutions and their use for both general purposes and complex applications. |
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March/April 2016 Inspectioneering Journal
By Craig Alan Swift, P.E. at Bureau Veritas
The objective of this article is to demonstrate the inherent value of an interactive and detailed GIS landscape, emphasize the importance of industry standardization, and encourage regulatory agencies and operators to systematize and incorporate these technologies to produce a standardized basis of observation for these independently operated systems. |
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Partner Content
It is difficult to cover all inspection applications with basic inspection procedures like radiography, ultrasonics, magnetic particle testing, and dye penetrant inspection. Owner-operators are finding that advanced NDE services such as guided-wave ultrasonics, AUT corrosion mapping, and eddy current testing are essential tools to keep their facilities operating safely and efficiently. |
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January/February 2016 Inspectioneering Journal
By Vipin Nair at GE Digital
Pipeline management remains fraught with safety risks for operators and the environment. Last year, the Ontario Energy Board determined that a $12 billion oil pipeline proposed by TransCanada Corp. would pose more risks than rewards for the province. |
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November/December 2015 Inspectioneering Journal
By Rick Eckert at DNV GL - North America Oil & Gas
Understanding the common factors that promote corrosion threats in the oil and gas value chain helps operators create effective inspection strategies. |
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November/December 2015 Inspectioneering Journal
By David A. Hunter at Neptune Research, Inc.
This study provides valuable information for offshore pipeline operators curious about how composite repair systems could be utilized with their assets. |
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July/August 2015 Inspectioneering Journal
By Rikki Smith at Oilfield Jobs
Some hiring practices for new employees have been too lax for too long in the pipeline industry. Pipeline inspectors who have ever worked beside someone who was hired via the familiar “friends and family program,” recognize the need for more stringent hiring requirements than just knowing the right person. |
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July/August 2015 Inspectioneering Journal
By Gary Mulcahy at Astrodyne TDI
This is the first article of a two-part series to be published in Inspectioneering Journal and will provide a basis for understanding the differences between traditional tapped-transformer, fixed voltage type rectifiers, and High Frequency Switched Mode (HFSM) units. |
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May/June 2015 Inspectioneering Journal
By Dylan Schrader at PinnacleART, Tom Pickthall at EnhanceCo Inc., and Carlos A. Palacios at CiMA-TQ
Pipeline integrity is critical to ensure maintenance and operational efficiency; however it is becoming an increasingly challenging task for the energy industry. Maintenance managers and inspectors must make sure their pipeline(s) and its associated equipment meet strict integrity requirements and comply with regulations in order to avoid unnecessary downtime and mitigate safety and environmental risks. |
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May/June 2015 Inspectioneering Journal
By Mauricio Palomino at GE Oil & Gas, Measurement & Control Business
Machine-to-Machine connectivity combined with advanced computing capabilities and industry-focused software enable a wide range of new capabilities. From smart homes controlled over the internet, to smart electric grids with smart meters, sensors and controls that continually monitor the performance of electric distribution and can self-adjust to demand and outage conditions to optimize uptime across the whole network or a combination of networks, the Industrial Internet has opened the door to a new era of efficiency, productivity, and safety for the industrial world. |
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May/June 2015 Inspectioneering Journal
By Ian D. Smith, P.Eng. at Quest Integrity Group, and Michael McGee at Quest Integrity Group
For traditional in-line inspection (ILI) vendors, considering 21.4 miles of a piggable 4” diesel pipeline is typically not a big deal. However, significant threats like 3rd party damage and external corrosion seem to come with the territory in nearly any pipeline territory. |
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May/June 2015 Inspectioneering Journal
By Rhett Dotson, P.E. at Stress Engineering Services
Historically, regulations regarding dent severity have been governed by one of two metrics: dent depth or strain. In the case of the former, plain dents with a depth up to 6% of the nominal diameter are permitted in both gas and liquid pipelines. However, many operators typically set stricter limits on dent depth targeting those above a depth of 2% for evaluation. |
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May/June 2015 Inspectioneering Journal
By Vibha Zaman, P.E. at Asset Optimization Consultants, and Peter Dsouza at LyondellBasell
Direct assessment is often seen as the best option to verify pipeline integrity. But, it's particularly challenging due to the difficulty of pipeline access, as well as the limitations in available technology to perform subsea wall thickness inspections. Addressing these challenges requires action rather than reaction. |
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January/February 2015 Inspectioneering Journal
By Layne Tucker at EchoRFID, Jim Anspach at Cardno, Inc., and Steve Slusarenko at ProStar Geocorp, Inc.
In the Oil & Gas business we have hundreds of event process chains, each of which bears a cost and contains certain elements of risk. So what can we do to reduce our burden and improve our business? Let’s take a look at the current state of affairs and then have a look at some new technologies that may offer us an opportunity to improve our lot. |
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Online Article
Jim Svetgoff, Corrosion Advisor at Devon Energy recently interviewed with American Business Conferences for the Crude Pipeline Asset Integrity Congress 2014. |
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September/October 2014 Inspectioneering Journal
By Layne Tucker at EchoRFID, and Peter Forster at ProStar
Recently developed RFID best practices provide an opportunity for pipeline businesses to transform their asset management and pipeline integrity management processes away from traditional paper-based systems to more efficient, highly-integrated electronic data solutions. |
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September/October 2014 Inspectioneering Journal
By John Tiratsoo at Pipelines International
The pigging industry has developed a tremendous range of techniques and technologies, and it is probably fair to say that there are few pipelines in the world that cannot be cleaned and inspected, although the success of such operations will often depend on the available budget. |
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May/June 2014 Inspectioneering Journal
By Sergio Oliva at Wild Well Control
An adequate characterization of the Keystone XL special conditions from the perspective of pipeline integrity and risk would be advantageous from the system onset for identifying latent flaws in the system spill prevention plans. |
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March/April 2014 Inspectioneering Journal
By Ron Maurier at Quest Integrity Group, LLC, and Dan Revelle, Sr. at Quest Integrity Group, LLC
New inline inspections and integrity management systems allow operators to understand the complexities and economics of terminals’ and station’s complex aging pipeline infrastructure. |
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November/December 2013 Inspectioneering Journal
By Tyler Alvarado at Inspectioneering
Inspectioneering recently had the privilege of speaking with Tom Wanzeck, Vice President of Integrity Services with Willbros Group, Inc. Tom spent more than 20 years managing assets on the owner-operator side before making the leap to the service industry, in which he now manages and facilitates world-class asset and pipeline integrity management programs for clients. |
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September/October 2013 Inspectioneering Journal
By Joe Pikas at Technical Toolboxes
Even though oil and gas pipelines and their related facilities are generally safer for people and the environment compared to other means of transportation, occasional leaks and failures due to corrosion and other defects have become an issue in maintaining pipeline integrity. |
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September/October 2013 Inspectioneering Journal
By Rex Schrunk P.E. at Willbros Engineers
Now, more than ever, pipeline owners and operators are under intense scrutiny to ensure safe and dependable pipeline systems. |
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January/February 2013 Inspectioneering Journal
By Devon Brendecke, P.E. at Quest Integrity Group
The benefits of adding fitness-for-service (FFS) assessments to energy sector reliability projects are numerous. The acceptance of API 579/ASME FFS-1 is increasing across the energy sector and other industries, as these benefits have been demonstrated in a wide range of projects. Several of these benefits are illustrated in this article using real-world examples. |
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May/June 2012 Inspectioneering Journal
By Clay Goudy at GE Industrial Solutions
A self-propelled in-line inspection tool tested at Electric Power Research Institute and utilized in Europe can traverse a complex piping configuration and discriminate areas of metal loss. This tool is becoming available to inspect traditionally unpiggable piping such as: buried piping at nuclear plants, oil and gas terminals, refineries, industrial sites, cased pipeline crossings and distribution pipelines. |
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September/October 2010 Inspectioneering Journal
As the oil and gas industry matured regulators and the public have become more and more aware of the risks inherent in the business and increasingly require pipeline owners to demonstrate and document the safe and environmentally acceptable operation of their facilities. |
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November/December 2009 Inspectioneering Journal
By Stefan Papenfuss at Quest Integrity Group
Pipeline integrity management programs are largely driven by regulatory compliance and are typically budgeted years in advance. Operators of all sizes are looking for ways to reduce expenditures related to operational efficiency and safety in order to maintain optimal profitability while sustaining safety and compliance. |
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November/December 2007 Inspectioneering Journal
Because of widespread interest in the proposed revision in progress to NACE International standard SP0169 (formerly RP0169), "Control of External Corrosion on Underground or Submerged Metallic Piping Systems," NACE is sponsoring an information-gathering session to explore opinions and technical data. |
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September/October 2007 Inspectioneering Journal
Interested in a review of liquid pipeline leak detection technology focused on monitoring and detection of small leaks? |
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July/August 2007 Inspectioneering Journal
By Paul Jackson at Plant Integrity Ltd., and Tat-Hean Gan at TWI Ltd.
The integrity of pipelines is a natural concern for pipeline operators, and so the ability to detect corrosion, erosion and mechanical damage in pipes is therefore of significant interest. Traditional methods of detection, such as pigging and crawlers, have been used for many years to inspect pipelines with great success. |
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January/February 2007 Inspectioneering Journal
NACE International has approved two highly anticipated standards dedicated to the control of internal pipeline corrosion. |
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September/October 2006 Inspectioneering Journal
By F Egan at Zadco, D G Jones at PII Pipeline Solutions business of GE Oil & Gas, and J Healy at Macaw Engineering Ltd
Active corrosion in onshore and offshore pipelines is an increasing problem. Consequently, pipeline operators regularly use intelligent inspection pigs to detect and size corrosion. Inspection data can be combined with probability based “Fitness-For-Purpose” assessment methods, to determine the effect of corrosion on the immediate and future integrity of the pipeline. |
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November/December 2005 Inspectioneering Journal
A few years ago, TWI investigated a corrosion failure in a 30 inch crude oil pipeline that regrettably led to an explosion and fire, and the death of several operating personnel. The pipeline was designed to ASME B31.4 and the investigation found that corrosion resulted from the break-down of the external coating. The exposed area of pipe was too large for the cathodic protection system. Pitting corrosion initiated at several locations that coalesced over a large area to cause failure by rupture. The lost production from this failure was 300,000 bbl/d. The corrosion in this pipeline was not detected before failure. However, if corrosion is found in service pressure equipment, there are safe guidelines available for inspection engineers to assess the fitness-for-service (FFS) of corrosion damage. |
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September/October 2004 Inspectioneering Journal
By Julian Speck at TWI Ltd., and Peter Mudge at Pi Ltd.
The impetus for the development of LRUT is that ultrasonic thickness checks for corrosion, erosion, etc. are localised, in that they only measure the thickness of the area under the UT transducer. |
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May/June 2004 Inspectioneering Journal
By John Reynolds at Intertek
Soil corrosion (underground corrosion) is another one of those extensively researched and documented types of corrosion, since so many pipes and pipelines are buried and nearly all storage tanks rest on the soil. An entire industry/ technology is associated with preventing soil corrosion (cathodic protection). |
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March/April 2003 Inspectioneering Journal
By Dr. Nand K. Gupta at Omega International Technology, Inc.
During the past two years, a new High Resolution Gamma Ray Detector Array System to detect and measure small corrosion pits in real-time in the inservice piping in process industries, has been in development. This High Resolution Gamma Ray Detector Array can be substituted in place of the standard detector array in our ThruVU (TVU) system. The first High Resolution detector array has a total width of 1.00" and consists of 76 channels with 0.013" detector pitch. On the other hand, the detector pitch is 0.130" in the standard TVU detector array. So, the new High Resolution detector array can potentially provide a 10x better spatial resolution compared to the TVU standard detector array. |
Effective pipeline integrity management has been problematic for a large number of pipelines that were not designed for in-line inspection. Quest Integrity understands the complexities involved with this challenging segment and offers a comprehensive pipeline integrity management solution.
InVista Subsea, an advanced ultrasonic ILI tool from Quest Integrity, provides a solution for challenging and difficult-to-inspect subsea pipelines.
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Partner Content
InVista is a lightweight, hand-held ultrasonic in-line inspection tool (intelligent pig) capable of detecting pipeline wall loss and corrosion in unpiggable or difficult-to-inspect pipelines. The pipeline geometry inspection data captured by the InVista tool is exceptionally powerful when combined with the LifeQuest™ Pipeline fitness-for-service capabilities, providing an integrated solution set for the pipeline industry. |
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News
ONEOK, Inc., September 28, 2018
ONEOK, Inc. recently announced plans to invest nearly $1.5 billion into building additional natural gas liquids (NGL) and natural gas infrastructure. |
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Partner Content
Our proprietary furnace tube inspection system, FTIS™, is an ultrasonic inspection technology capable of rapid, automated fired heater coil inspection in refinery fired heaters. The data captured by our furnace tube inspection system is exceptionally powerful when combined with our LifeQuest™ remaining life assessment capabilities, providing an integrated solution set for refinery fired heaters in the refining and chemical industries. |
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News
Reuters, August 31, 2018
Par Pacific Holdings Inc shares jumped 17 percent on Thursday after the refiner said it would acquire assets from its rival in Hawaii and expand its fuels production. |
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News
June 15, 2017
"Unpiggable" pipelines are a thing of the past. With Quest Integrity's suite of in-line inspection tools, you can be confident in the state of your pipeline, no matter what. |
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News
U.S. Department of Transportation, May 19, 2016
The U.S. Department of Transportation's Pipeline and Hazardous Materials Safety Administration (PHMSA) announced today that it has completed its investigation of the May 19, 2015, Plains All-American pipeline release in Santa Barbara County, California. |
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News
U.S. Pipeline and Hazardouse Materials Safety Administration, July 6, 2015
The U.S. Department of Transportation's Pipeline and Hazardouse Materials Safety Administration has proposed new requirements to strengthen Federal pipeline safety regulations related to pipeline accident and incident notification. The Operator Qualification, Cost Recovery and Accident Notification proposed rule would also allow PHMSA to recover costs for pipeline design reviews... |
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News
National Transportation Safety Board, January 27, 2015
The National Transportation Safety Board today adopted a safety study on integrity management of gas transmission pipelines in high consequence areas. Integrity management is the process by which pipeline operators and inspectors find and address potential problems before they result in accidents. |
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News
Sunoco Logistics, November 6, 2014
Sunoco Logistics' Mariner East 2 pipeline expansion will add 275,000 bpd of NGLs like propane, butane, and ethane to the 70,000 bpd capacity of Mariner East 1. |
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Press Release
Quest Integrity Group, March 14, 2014
Quest Integrity Group, a global leader in the development and delivery of advanced inspection and engineering assessment services and software products, announces Pacifica™, a new software solution to perform pressure cycle fatigue analysis on seam crack flaws in pipelines. |
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Press Release
AOPL, January 20, 2014
WASHINGTON, DC – Today, the Association of Oil Pipe Lines (AOPL) and American Petroleum Institute (API) launched the Pipeline Safety Excellence initiative, an industry-wide program to improve liquid pipeline safety performance.  "Pipelines are the safest way to transport the energy our nation needs and this new Pipeline Safety Excellence initiative reflects the commitment of pipeline operators to make them even safer," said Andy Black, President and CEO of AOPL.  "Our members strive for zero... |
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Press Release
American Petroleum Institute, January 15, 2014
Pipelines are extremely safe and efficient for transporting energy across the United States, the industry’s continual efforts to improve the safety of the nation’s network of crude and petroleum product pipelines have reduced pipeline incidents by 62 percent from 2001-2012, according to a new report by API and the Association of Oil Pipe Lines. |
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Press Release
Kinder Morgan Energy Partners, L.P., October 9, 2013
Kinder Morgan Energy Partners, L.P. today announced it has entered into an agreement with a large Eagle Ford Shale producer to extend the Kinder Morgan Crude and Condensate (KMCC) pipeline farther into the Eagle Ford Shale in South Texas. KMP will invest approximately $74 million to build an 18-mile, 24-inch diameter lateral pipeline northwest from its DeWitt Station to a new facility in Gonzales County, where KMP will construct 300,000 barrels of storage, a pipeline pump station and truck offloading facilities. |
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Press Release
Willbros, September 24, 2013
Based in Houston, Young will be responsible for working with Willbros Regional Construction and the Professional Services' Integrity group to increase Willbros' share of the U.S. Integrity Construction market. |
