Answers for Today. Insights for Tomorrow

Introducing the concept of damage management locations, together with remaining life estimates from CML data, offers a complete view for inspection planning.

Part 3 of this series focuses on practical damage mitigation and life cycle management techniques to avoid failures and corrosion in refinery pressure equipment.

This installment of Damage Control outlines the FFS methods available to analysts for evaluating wall loss such as sulfidation or high-temperature H2/H2S corrosion in pressure equipment

Common pitfalls in gathering inspection data using a case study where additional data gathering resulted in a significant improvement in FFS results.

Comprehension of the sulfidation corrosion reaction and the behavior of different materials in H2-free and H2/H2S environments is imperative for oil refineries.

Processing renewable feeds presents a blend of damage mechanisms for which existing hydroprocessing equipment may not have been designed. No “one-size-fits-all” approach exists to evaluate all the specific degradation concerns for a renewables...

Can our industry learn a lesson from baseball's data-driven approach to move us into the next evolution of data analysis?

Part 3 of this series provides pragmatic strategies for mitigating high-temperature creep damage in typical pressure component alloys.

The wealth of knowledge that can be incorporated into internal standards makes them an ideal resource for internal training initiatives and allow organizations to maximize the return on their investment in the standards program.

Part 2 of this Damage Control series on high-temperature creep discusses engineering evaluation methods that can be used to predict the remaining creep life of components. Comparisons between the Larson-Miller Parameter and the MPC Omega are offered.

This short blog article explains why developing an internal best practices collection is preferred over other options, and provides recommendations on how to best develop, implement, and maintain an internal best practices collection.

A focus on typical damage morphology and inspection methods used to identify and characterize high-temperature creep including examples of creep damage and in-service failures to offer insight into this complex damage mechanism.

This final installment of a 3-part series on SCC mitigation will provide practical, actionable steps to improve long-term equipment reliability through design, fabrication/welding, heat treatment, maintenance/repair, and process operating practices.

The assessment procedures in API 579 may also be applied to pressure-containing equipment constructed to other recognized codes and standards. The author will examine the application of these procedures to aboveground storage tanks.

Part 2 of the three-part series on stress corrosion cracking (SCC) that examines common engineering and FFS methods that can be leveraged to understand and evaluate the propensity for an existing form of SCC to lead to loss of containment.

An informative discussion with David Osage, President and Principal Engineer at The Equity Engineering Group, regarding the recent update to API 579/FFS-1, Fitness-for-Service, and why it's important to our industry.

This article provides an overview of some of the more common forms of stress corrosion cracking (SCC) with a focus on effective inspection methods for detecting these forms of cracking.

Applying advanced statistical analysis methods will provide owner/users with a RAGAGEP-accepted method for analyzing corrosion monitoring data while also integrating the latest improvements in inspection capabilities.

This edition of Damage Control will offer practical steps to mitigate different forms of wet H2S damage and help to minimize long-term inspection and maintenance costs related to wet H2S damage.

This issue of Damage Control offers a perspective on how to assess the different forms of wet H2S damage using modern FFS and computational analysis techniques with the safe operation of damaged pressure vessels, piping, and associated components.

This article summarizes the fundamentals of wet H2S-related damage mechanisms, offers some practical inspection guidance, and reviews a notable industry failure caused by different forms of wet H2S damage.

This article examines the quantitative tank RBI method found in API 581 and discusses uses for tank RBI other than deferral of scheduled internal inspections.

Practical steps to mitigate corrosion under insulation (CUI) damage on fixed pressure equipment and commentary on common mitigation techniques and good engineering practices for external insulation or fireproofing system design and application.

In this article, FFS assessment methods are summarized and practical guidance is offered for qualifying CUI damage on carbon and low-alloy steels.

This article provides insights into the AIV damage mechanism, reviews approaches to calculate the probability of AIV failure in piping, provides design practices to prevent AIV failure, and introduces a RBI approach to evaluate risk of AIV failures.

Corrosion under insulation is a form of external corrosion that is caused by trapped water on insulated surfaces. It is an industry problem affecting equipment in the oil and gas, petrochemical, specialty chemical, fertilizer, and related industries.

Thermal fatigue, a specific form of fatigue driven by varying metal temperature gradients and ensuing differential thermal expansion, is generally most effectively mitigated by reducing the severity of metal temperature gradients.

“Condition monitoring location (CML) optimization” is a frequently used term, particularly for piping circuits. Everyone wants their circuits to be “CML optimized,” but what does this truly mean?

Conventionally, three primary fatigue analysis methods have been used to estimate fatigue life; these are the stress-life (S-N) approach, the strain-life (ε-N) approach, and the fracture mechanics (crack growth) approach.

This article reflects the first in a series on damage mechanisms that will appear in this recurring Inspectioneering column entitled “Damage Control.” The inaugural topic discussed in this column is thermal fatigue.

This article provides an overview of brittle fracture, details on several industry failures, and a summary of deficiencies and concerns with current published methods for screening susceptibility of equipment to potential brittle fracture failures.

Much like the equipment and piping they support, structures should be part of a comparable structural integrity (SI) program. This article will examine key components of a comprehensive SI program as an essential companion to an MI program.

This article provides a case study showing the real costs and effects of having a dated engineering standards program, as well as the financial benefits through increased reliability of having a thriving engineering standards program.

Given the concern throughout industry regarding the potential for brittle fracture failures, PWHT guidance to address potential issues arising from the recent changes in PWHT code requirements for carbon steel is examined in this article, and...

This article summarizes a recent finite element analysis (FEA)-based study that employs creep simulation techniques to investigate the elevated temperature response of piping with peaked longitudinal weld seams.

When was the last time you reviewed your Risk-Based Inspection (RBI) methodology? Are you using calculation procedures for probability of failure, consequence of failure, and risk that haven’t had their basis reviewed in years?

This article addresses a debate mechanical integrity professionals in the O&G and Chemical Processing industries periodically have about how thickness data gathered during a thickness monitoring inspection (TMI) should be recorded.

The tubes of heat exchangers (HX), whether for a shell and tube bundle or an airfin, are typically subject to some form of nondestructive examination (NDE) to try and quantify the remaining wall thicknesses and corrosion rates to help a plant to...

One of the more common inspection monitoring programs for pressure vessels is to perform thickness measurement at Corrosion Monitoring Locations (CMLs) to allow monitoring of minimum thicknesses and provide estimates for corrosion rates. These...

Small bore piping is present in many variations throughout numerous industries. This article will address an incident involving a small bore piping failure that occurred on a 140,000 BPD crude distillation unit in the refining industry.

This article is the fifth of a series of articles that will focus on one critical sub process within a PEIP that is key in managing the integrity of process piping; Thickness Monitoring Programs for Internal Corrosion.

Piping failures still represent a frustrating and ongoing problem for processing plants. Failures are still commonly reported and contribute to large losses. In the author’s experience, piping represents the highest percentage of fixed equipment...

This article is the third of a series of articles that will focus on one critical sub process within a PEIP that is key in managing the integrity of process piping: thickness monitoring programs for internal corrosion. These articles will discuss...

Piping failures still represent a frustrating and ongoing problem for processing plants. Failures are still commonly reported and contribute to large losses. In the author’s experience, piping represents the highest percentage of fixed equipment...

Piping failures still represent a frustrating and ongoing problem for processing plants (example in Figure 1). Failures are commonly reported and contribute to large losses. As well per the author’s experience, piping still represents the...

This article describes the API Risk-Based Inspection (RBI) methodology for pressure relieving devices (PRDs) as detailed in the soon to be released 2nd edition of API 581 "Base Resource Document On Risk-Based Inspection" This methodology has been...

The following is the final part of a 2-part series outlining the relationship between key operating parameters and corrosion that has been used to develop a set of guidelines to define an operating envelope.

Corrosion and fouling in HF Alkylation Units are closely linked to feed quality and operating conditions. This article outlines the relationship between key operating parameters and corrosion that has been used to develop a set of guidelines to...