API Process Safety Site Assessment Program (PSSAP)

American Petroleum Institute (API), August 21, 2023

Worst-to-First in FEMI Performance – How One Site is Making it Happen

March/April 2023 Inspectioneering Journal

A review of the plan one site put in place to upgrade their performance from the fourth quartile to the first quartile and keep it there.
Integration of Integrity Operating Windows into Process Safety Management

November/December 2020 Inspectioneering Journal

IOWs are an important component of a world-class mechanical integrity program. In order to have a robust IOW program, the integration of IOWs into other areas of PSM is critical. This article provides four concrete examples of integration.
A Thousand Important Roles & Responsibilities of the Plant Fixed Equipment Inspection and Mechanical Integrity Group

July/August 2020 Inspectioneering Journal

In the author's experience, one of the largest gaps in plants is a lack of understanding of what the entire fixed equipment mechanical integrity group does. This article will shed light on the many roles and responsibilities within these groups.
FEMI Mountains We Have Climbed and Those We Still Need to Climb

January/February 2019 Inspectioneering Journal

This article provides a summary of the 2019 API Inspection & MI Summit keynote address, which offers a past, present, and future outlook on fixed equipment mechanical integrity from an industry professional with 50+ years of experience.
Managing the Risks Associated with Fixed Equipment Mechanical Integrity Issues

May/June 2013 Inspectioneering Journal

One of the reasons we continue to have too many fixed equipment mechanical integrity (FEMI) events in the refining and process industries is the lack of understanding and appreciation by site management for the hazards posed by the 101 FEMI issues.

As part of the industry’s ongoing commitment to continuous process safety improvements, API, in collaboration with industry partners, has developed a Process Safety Site Assessment Program (PSSAP). This program will primarily involve the assessment of a site’s process safety systems by independent, credible, third-party teams of industry-qualified process safety expert assessors.

Through the use of industry-developed protocols, the process safety site assessments will evaluate both the quality of the written programs and the effectiveness of field implementation. The following is the list of the process safety areas that will be evaluated:

Process Safety Leadership
Operating Practices
Mechanical Integrity (focused on fixed equipment)
Safe Work Practices
Management of Change (MOC)
Process Hazards Analysis (PHA)
Facility Siting
Product Storage & Transfer
Incident Learning
Hydrofluoric Acid (HF) Alkylation/API RP-751
NEW: Safeguards (available if completing PHA protocol)

Click here for more details about PSSAP or contact API at PSSAP@api.org.

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